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Volvo Engine Wire Harnesses

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  850 Harnesses
 
O N - L I N E   V O L V O   H A R N E S S   S A L E S   A N D   A D V I C E   S I N C E   1 9 9 8


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850 Series
Click to find your engine harness:
850 Battery Cable only (POSITIVE)
1994-95 850 T5 Turbo (5 cyl) 9162458 with manual trans
1996 850 Turbo  (5 cyl)  9442145 with manual trans
1996 850 Turbo  (5 cyl)  9442145 with manual trans (Custom COP, VVT)
1996 850 Turbo  (5 cyl)  9442144 with auto trans
1997 850 Turbo  (5 cyl)  9441413 with manual trans
1997 850 Turbo  (5 cyl)  9441414 with auto trans
850 or V70 Tailgate Repair

850
For 850 turbo or non-turbo.
POSITIVE BATTERY CABLE

ONE IN STOCK
If this item becomes out of stock, you may still order. There will be a delay of a few weeks.
ORDER HERE

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850 T5 Turbo
PN 9162458
1994-95 850 Turbo 5 cylinder engine.
Manual Transmission. Single Oxygen Sensor. No EGR.
NOTE about Oxygen Sensors: This one is a SINGLE Oxygen Sensor Version. Many U.S. cars came with DUAL Oxygen Sensors. See next harness below for DUAL Sensors.
This harness comes WITHOUT the large plastic CONDUIT CHANNEL, however your old one can be re-used or you may still be able to order it from Volvo: PN 9456460.


Order Quantity:

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Separate Shipping for Harness
Use ONLY if shipping is being added separately.

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.



NEW HARNESS
Made in the Netherlands


NOT currently kept in stock. This item is made to order.
You may order any time. Manufacturing lead time will be about 3 - 4 weeks.


Harness shown below with large plastic CONDUIT CHANNEL installed. PN 9456460.
PN 9162458 NEW Replacement MAIN ENGINE WIRE HARNESS for Volvo 850.
1994-95 850 T5 Turbo, 5 cylinder engine, manual transmission.

NOTE: This harness will come WITHOUT the large plastic channel/conduit that you see in the photo. 
You may reuse your old channel.  It disassembles/splits in half so the harness can be inserted into it. 
If needed, the large plastic channel/conduit may still be ordered new from Volvo for about $30, PN 9456460.

The 1994-95 main engine harness serves two 2-pole knock sensors found on the engine block as shown below (knock sensors are not included with a harness). 


NOTE ABOUT IMPROVED HARNESS DESIGN:  The original Volvo 850 harness used this unsightly plastic split tubing. Our new harnesses have the option of superior vinyl harness covering.  Please email if you have questions.
Volvo 1994-95 850 T5 Turbo engine wire harness.



850 T5 Turbo
PN 9162458-2 (using this PN until the correct one is found)
1994-95 850 Turbo 5 cylinder engine.
Manual Transmission, DUAL Oxygen Sensors, EGR optional.

NOTE about Oxygen Sensors: This is a DUAL Oxygen Sensor Version. A single sensor version can be found above.
This harness comes WITHOUT the large plastic CONDUIT CHANNEL, however your old one can be re-used.

Order Quantity:

Select Shipping Option:
 




Separate Shipping for Harness
Use ONLY if shipping is being added separately.

Select Shipping and "Add to Cart"


Separate USA Shipping:


View Cart or Check Out.



NEW HARNESS
Made in the Netherlands


NOT currently kept in stock. This item is made to order.
You may order any time. Manufacturing lead time will be about 3 - 4 weeks.

Harness shown below with large plastic CONDUIT CHANNEL installed. PN 9456460.

PN 9162458-2 (dual Oxygen Sensors) NEW Replacement MAIN ENGINE WIRE HARNESS for Volvo 850.
1994-95 850 T5 Turbo, 5 cylinder engine, manual transmission.

NOTE: This harness will come WITHOUT the large plastic channel/conduit that you see in the photo. 
You may reuse your old channel.  It disassembles/splits in half so the harness can be inserted into it. 
If needed, the large plastic channel/conduit may still be ordered new from Volvo for about $30, PN 9456460.

The 1994-95 main engine harness also serves two 2-pole knock sensors found on the engine block as shown below (knock sensors are not included with a harness). 





850 R Turbo
PN 9442145
1996 850 R Turbo 5 cylinder B5234T5 engine.
Manual Transmission, Single Oxygen Sensor, no EGR.
NOTE about Oxygen Sensors: This one is a SINGLE Oxygen Sensor Version. Many U.S. cars came with DUAL Oxygen Sensors. See next harness below for DUAL Sensors.
This harness comes WITHOUT the large plastic CONDUIT CHANNEL, however your old one can be re-used.


Order Quantity:

Select Shipping Option:
 



Separate Shipping for Harness
Use ONLY if shipping is being added separately.

Select Shipping and "Add to Cart"


Separate USA Shipping:

View Cart or Check Out.



NEW HARNESS
Made in the Netherlands


NOT currently kept in stock. This item is made to order.
You may order any time. Manufacturing lead time will be about 3 - 4 weeks.



Harness shown below with large plastic conduit channel installed
. PN 9456460.
Volvo 1996-97 850 R 5cyl Turbo engine wire harness PN 9442145.
PN 9442145 NEW Replacement MAIN ENGINE WIRE HARNESS for Volvo 850.
1996 850 R Turbo  B5234T5 with 5 cylinder engine, M56 manual transmission.
Fuel Injection System: Motronic 4.3.

NOTE: This harness will come WITHOUT the large plastic channel/conduit that you see in the photo. 
You may reuse your old channel.  It disassembles/splits in half so the harness can be inserted into it. 
If needed, the large plastic channel/conduit may still be ordered new from Volvo for about $30, PN 9456460.

The 1996 main engine harness serves two 2-pole knock sensors found on the engine block as shown below (knock sensors are not included with harness). 

NOTE ABOUT IMPROVED HARNESS DESIGN:  The original Volvo 850 harness used this unsightly plastic split tubing. Our new harnesses have the option of superior vinyl harness covering.  Please email if you have questions.
Volvo 1996-97 850 R 5cyl Turbo engine wire harness PN                                9442145.
bos220e


850 R Turbo
PN 9442145-2 (using this PN until the correct one is found)
1996 850 R Turbo 5 cylinder B5234T5 engine.
MANUAL TRANSMISSION, DUAL Oxygen Sensors, no EGR.

NOTE about Oxygen Sensors: This is a DUAL Oxygen Sensor Version. A single sensor version can be found above.
This harness comes WITHOUT the large plastic CONDUIT CHANNEL, however your old one can be re-used.


Order Quantity:

Select Shipping Option:
 



Separate Shipping for Harness
Use ONLY if shipping is being added separately.

Select Shipping and "Add to Cart"


Separate USA Shipping:

View Cart or Check Out.


NEW HARNESS
Made in the Netherlands


NOT currently kept in stock. This item is made to order.
You may order any time. Manufacturing lead time will be about 3 - 4 weeks.


Harness shown below with large plastic conduit channel installed. PN 9456460.
Volvo 1996-97 850 R 5cyl Turbo engine wire harness PN 9442145.
PN 9442145-2 NEW Replacement MAIN ENGINE WIRE HARNESS for Volvo 850.
1996 850 R Turbo  B5234T5 with 5 cylinder engine, Dual Oxygen Sensors, M56 manual transmission.

NOTE: This harness will come WITHOUT the large plastic channel/conduit that you see in the photo. 
You may reuse your old channel.  It disassembles/splits in half so the harness can be inserted into it. 
If needed, the large plastic channel/conduit may still be ordered new from Volvo for about $30, PN 9456460.

The 1996 main engine harness serves two 2-pole knock sensors found on the engine block as shown below (knock sensors are not included with harness). 

NOTE ABOUT IMPROVED HARNESS DESIGN:  The original Volvo 850 harness used this unsightly plastic split tubing. Our new harnesses have the option of superior vinyl harness covering.  Please email if you have questions.
Volvo 1996-97 850 R 5cyl Turbo engine wire harness PN                                9442145.





850 R Turbo
PN 9442145-COP Custom
1996 850 R Turbo 5 cylinder. Manual Transmission.
This is a special CUSTOM engine harness designed for a customer installing a later RN engine, which uses Coil-on-Plug and VVT sensors. Single VVT or Dual VVT is possible.  Feel free to contact me for more details about the ECU connections offered for these options.


This harness comes WITHOUT the large plastic CONDUIT CHANNEL, however your old one can be re-used.


Order Quantity:

Select Shipping Option:
 



Separate Shipping for Harness
Use ONLY if shipping is being added separately.

Select Shipping and "Add to Cart"


Separate USA Shipping:


View Cart or Check Out.


NEW HARNESS
Made in the Netherlands


NOT currently kept in stock. This item is made to order.
You may order any time. Manufacturing lead time will be about 3 - 4 weeks.
 
Harness shown below with large plastic conduit channel installed. PN 9456460, not included.
Volvo 1996-97 850 R 5cyl Turbo engine wire harness PN 9442145.





850 R Turbo
1996 850 R Turbo 5 cylinder B5234T5 engine with AUTOMATIC transmission.
PN 9442144
AUTOMATIC transmission (using Volvo TCM connector).
DUAL Oxygen Sensors, EGR Optional.


This harness is available WITHOUT the large plastic CONDUIT CHANNELS found under the hood.  Your old conduits may be reused and installed on this new harness. Also WITHOUT the TCM connector mentioned below, which you can re-use the old one. And WITHOUT the large plastic CONDUIT CHANNEL, however your old one can be re-used.

Order Quantity:

Select Shipping Option:
 




Separate Shipping for Harness
Use ONLY if shipping is being added separately.

Select Shipping and "Add to Cart"


Separate USA Shipping:

View Cart or Check Out.


NEW HARNESS
Made in the Netherlands


NOT currently kept in stock. This item is made to order.
You may order any time. Manufacturing lead time will be about 3 - 4 weeks.


Harness shown above shown without large plastic conduit channel installed. PN 9456460, not included.

IMPORTANT INFO for this 850 HARNESS for 1996 Auto Transmission 850:
 
This 26-pole connector (Connector #27) for the automatic transmission is no longer available (NLA). 
It's possible to re-use a USED connector from your original harness. I have full instructions for this. 



PN 9442144 NEW Replacement MAIN ENGINE WIRE HARNESS for Volvo 850.
1996 850 R Turbo  B5234T5 5 cylinder engine, automatic transmission.
Part Number 9442144.

NOTE ABOUT IMPROVED HARNESS DESIGN:  The original Volvo 850 harness used this unsightly plastic split tubing. Our new harnesses have the option of superior vinyl harness covering.  Please email if you have questions.
  Volvo 1996-97 850 R 5cyl Turbo engine wire harness PN 9442144. bos220e




850 R Turbo
1997 850 R Turbo 5 cylinder B5234T5 engine.
Manual Transmission, Single Oxygen Sensor, no EGR.
PN 9441413

This harness comes WITHOUT the large plastic CONDUIT CHANNEL, however your old one can be re-used.

Order Quantity:

Select Shipping Option:
 






Separate Shipping for Harness
Use ONLY if shipping is being added separately.

Select Shipping and "Add to Cart"


Separate USA Shipping:

View Cart or Check Out.



NEW HARNESS
Made in the Netherlands


NOT currently kept in stock. This item is made to order.
You may order any time. Manufacturing lead time will be about 3 - 4 weeks.

Harness shown below with large plastic conduit channel installed. PN 9456460.
Volvo 850 R 5cyl Turbo engine wire harness PN 9442145.
PN 9441413 NEW Replacement MAIN ENGINE WIRE HARNESS for Volvo 850.
1997 850 R Turbo  B5234T5 with 5 cylinder engine, M56 manual transmission.
Fuel Injection System: Motronic 4.3.

NOTE: This harness will come WITHOUT the large plastic channel/conduit that you see in the photo. 
You may reuse your old channel.  It disassembles/splits in half so the harness can be inserted into it. 
If needed, the large plastic channel/conduit may still be ordered new from Volvo for about $30, PN 9456460.

The 1997 main engine harness serves dual knock sensors, which uses one 3-pole plug that is attached to the sensors as shown below (knock sensors are not included with harness).
NOTE ABOUT IMPROVED HARNESS DESIGN:  The original Volvo 850 harness used this unsightly plastic split tubing. Our new harnesses have the option of superior vinyl harness covering.  Please email if you have questions.
Volvo 850 R 5cyl Turbo engine wire harness PN 9442145.
bos220e



850 R Turbo
PN 9441414
1997 850 Turbo or R, 5 cylinder B5234T5 engine, Motronic 4.3 or 4.4, with 
AUTOMATIC transmission (using Volvo TCM connector).
DUAL Oxygen Sensors.



This harness is available WITHOUT the large plastic CONDUIT CHANNELS found under the hood.  Your old conduits may be reused and installed on this new harness. Also WITHOUT the TCM connector mentioned below, which you can use the old one.

 
Order Quantity:

Select Shipping Option:
 






Separate Shipping for Harness
Use ONLY if shipping is being added separately.

Select Shipping and "Add to Cart"


Separate USA Shipping:

View Cart or Check Out.



NEW HARNESS
Made in the Netherlands


NOT currently kept in stock. This item is made to order.
You may order any time. Manufacturing lead time will be about 3 - 4 weeks.
 
Please email if you have questions.

CONTACT

IMPORTANT INFO for this 850 HARNESS for 1997 Auto Transmission cars:
 
This 26-pole connector (Connector #19) for the automatic transmission is no longer available (NLA). 
It's possible to re-use a USED connector from your original harness. I have full instructions for this. 


PN 9441414 NEW Replacement MAIN ENGINE WIRE HARNESS for Volvo 850.
1997 850 Turbo or R  B5234T5 with 5 cylinder engine, automatic transmission.
Fuel Injection System: Motronic 4.3, 4.4.
This harness is available WITHOUT the large plastic conduit channels found under the hood.  Your old conduits may be reused and installed on this new harness.

NOTE ABOUT IMPROVED HARNESS DESIGN WITH THIS HARNESS:  The original Volvo 850 harness used this unsightly plastic split tubing. The new design has the option of superior vinyl harness covering. 
Please email if you have questions.

Volvo 850 R 5cyl Turbo engine wire harness PN 9442145.
bos220e



850 and V70 TAILGATE REPAIR HARNESSES
This project began with a customer generously sending me a used tailgate harness. It has been found that 850 and V70 tailgate harnesses usually only fail where the harness is forced to FLEX when opening the rear hatch. The wires eventually break at that flex area and then things begin failing. The rest of the harness is normally ok, so this project concentrated on developing a new repair section where the flexing was causing damage. 

After a number of years of success in making highly flexible and durable 240 tailgate harnesses using special high-flex cable with silicone insulation, This new repair harness was created to replace the first section of an 850 or V70 tailgate harness beginning with the big 14-pole multi-pin connector near the left rear hinge. The installer will need to cut the old harness near the FIRST GROMMET and leave the rest of the harness in place. Then the original harness may be spliced to the new wires from the new repair section.

1996 850 through 2000 V70
At this time it's believed this repair harness will correctly repair a 1996 850 through 2000 V70. Other years are not yet known, so if you have a car outside of this range, feel free to email. You might be able to help expand this range.
CONTACT.
Left photo below shows as original harness flex section.  Right photo shows the new repair harness.

ADDITIONAL FIT CONSIDERATIONS: The 14-pole muilti-pin connector is an original Volvo part. This connector houses 12 wires. So two positions will not have wires. If you're working to determine if this part will work for your car, have a look at the wires for this connector and compare it to what you see in your car.

ONE IN STOCK

If this item becomes out of stock, you may still order. There will be a delay of a few weeks.

ORDER HERE
Order Quantity:

Select USA or International Shipping Option:
 
The below image is a page from the installation guide. The complete guide may be found at: davebarton.com/pdf/850-V70_TailgateGuide.pdf




 
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