| WIRING
HARNESSES F I T T I N G Volvo 960 O N - L I N E V O L V O H A R N E S S S A L E S A N D A D V I C E S I N C E 1 9 9 8  |
| WIRING
HARNESSES F I T T I N G Volvo 960 O N - L I N E V O L V O H A R N E S S S A L E S A N D A D V I C E S I N C E 1 9 9 8 |
 |
UPDATED: November 10, 2022 CONTACT VIEW CART |
D O
M A I N S   |
|||
 |
 |
 |
 |
 |
 |
|
 |
 |
 |
 |
|
|
|
 |
 |
 |
|
|
 |
 |
 |
|
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
| 960 Engine Wiring
Harness (6 cyl to 1994) PN 9128642 COMPLETE ENGINE WIRING HARNESS |
960 Engine Wiring
Harness (1995) PN 9128165 COMPLETE ENGINE WIRING HARNESS |
| 1996 or Later 960 (or S90-V90) COMPLETE ENGINE WIRE HARNESS |
If
you
only need a Coil Repair Harness (click
here): 960 (and S90/V90) Coil Repair Harnesses (6 cyl 1992-98) |
| Back to Main Volvo Harness Page |
|
| Volvo
960 Main Engine Wire
Harness Part Number Collection I don't have every PN there is. This is just what I have found so far. If you have one of these cars and can help supply with YOUR engine harness PN or help confirm info on these harnesses, please email and tell me about your car. CONTACT 
960, S90, V90, 6-cylinder, 24-valve
960 91 Engine Harness 3523022 (LHD, RHD, no other info).
960 92 Engine Harness 9130023 (with EGR). 960 92 Engine Harness 9130429 (with EGR). 960 92-94 Engine Harness (6849711 old, 6849712 old), newer 9130022 or 9130428 (without EGR). 960 92-93 Engine Harness 9128642 (LHD, RHD, auto trans, with EGR). Replaces 9130022, 9130428, 6849711, 6849712. 960 94 Engine Harness 9130429 (with EGR). 4DRS CH -29600. 5DRS CH -11400. 960 94 Engine Harness 9128642 (LHD, RHD, auto trans, with EGR). 1994 4DRS CH 29601-. 5DRS CH 11401-. Replaces 9130022, 9130428, 6849711, 6849712. 960 95 Engine Harness 9128165, (auto trans, no other info). 960 95 Engine Harness 9128167, (manual trans). 960 95 Engine Harness 9128248, (LHD, auto trans, with EGR). 960 95 Engine Harness 9128252, (RHD, auto trans, with EGR). 960 95 Engine Harness 9128254, (LHD, manual trans, with EGR). 960 95 Engine Harness 9434004, (LHD, auto trans, without EGR). 960 95 Engine Harness 9128898, (RHD, auto trans, without EGR). 960 95 Engine Harness 9434006, (RHD, auto trans, without EGR). 960 95 Engine Harness 9128258, (RHD, manual trans, without EGR). 960 95 (late) Engine Harness (9128866) newer 9442364 (without EGR). 960 95 (late) Engine Harness (9128866) newer 9442365 (without EGR). 960 95 (late) Engine Harness (9128868) newer 9447660 (without EGR). Beginning in 1996, Volvo renamed the 960 in select markets as Volvo S90 (sedan) and V90 (wagon). 960 96 Engine Harness 9128873 (LHD, auto trans, with EGR) 4DRS CH -91699, 5DRS CH -33664. 960 96 Engine Harness 9128874 (LHD, auto trans, without EGR) 4DRS CH -91699, 5DRS CH -33664. 960 96 Engine Harness 9442420 (LHD, auto trans, with EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546. 960 96 Engine Harness 9442421 (LHD, auto trans, without EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546. 960 96 Engine Harness 9442668 S90, V90 (LHD, auto trans, with EGR). 960 96 Engine Harness 9442669 S90, V90, (LHD, auto trans, without EGR). 960 96 Engine Harness 9128877 (LHD, manual trans, with EGR) 4DRS CH -91789, 5DRS CH -33671. 960 96 Engine Harness 9128878 (LHD, manual trans, without EGR) 4DRS CH -91789, 5DRS CH -33671. 960 96 Engine Harness 9128879 (no info) 4DRS CH -91699, 5DRS CH -33664. 960 96 Engine Harness 9442422 (LHD, manual trans, with EGR) 4DRS CH 91790-115829, 5DRS CH 33672-42546. 960 96 Engine Harness 9442423 (LHD, manual trans, without EGR) 4DRS CH 91790-115829, 5DRS CH 33672-42546. 960 96 Engine Harness 9442424 (no info) 4DRS CH 91700-115829, 5DRS CH 33665-42546 960 96 Engine Harness 9442670 S90, V90 (LHD, manual trans, with EGR). 960 96 Engine Harness 9442671 S90, V90 (LHD, manual trans, without EGR). 960 96 Engine Harness 9128883 (RHD, auto trans, with EGR) 4DRS CH -91699, 5DRS CH -33664. 960 96 Engine Harness 9128884 (RHD, auto trans, without EGR) 4DRS CH -91699, 5DRS CH -33664. 960 96 Engine Harness 9442425 (RHD, auto trans, with EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546. 960 96 Engine Harness 9442426 (RHD, auto trans, without EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546. 960 96 Engine Harness 9442674 (RHD, auto trans, with EGR). 960 96 Engine Harness 9442675 (RHD, auto trans, without EGR). 960 96 Engine Harness 9128887 (RHD, manual trans) 4DRS CH -91834, 5DRS CH -33676. 960 96 Engine Harness 9442427 (RHD, manual trans) 4DRS CH 91835-115829, 5DRS CH 33677-42547. 960, S90, V90 96 Engine Harness 9128248 (9128890) (LHD, auto and manual trans, with EGR). 960, S90, V90 96 Engine Harness 9128252 (no info, with EGR). 960, S90, V90 96 Engine Harness 9128254 (9128892) (RHD, auto and manual trans, with EGR). 960, S90, V90 96 Engine Harness 9128258 (no info, without EGR) 960, S90, V90 96 Engine Harness (9128866) newer 9442364 (without EGR). 960, S90, V90 96 Engine Harness (9128866) newer 9442365 (without EGR). 960, S90, V90 96 Engine Harness 9128898, 9130533, 9434004, 9434006 (without EGR). S90, V90 97 Engine Harness 9447672. S90, V90 97-98 Engine Harness 9447659, (LHD, auto trans, without EGR). S90, V90 97-98 Engine Harness 9442668, (LHD, auto trans, with EGR). S90, V90 97-98 Engine Harness 9447669, (LHD, auto trans, without EGR). S90, V90 97-98 Engine Harness 9447670, (LHD, manual trans, with EGR). S90, V90 97-98 Engine Harness 9447671, (LHD, auto trans, without EGR). S90, V90 97-98 Engine Harness 9447674, (LHD, manual trans, with EGR). S90, V90 97-98 Engine Harness 9447675, (LHD, auto trans, without EGR). S90, V90 97-98 Engine Harness 9447676, (LHD, auto trans, without EGR). S90, V90 98 Engine Harness 9442171. Model production ceased in Feb 1998. |
|
|
| Custom
replacement ENGINE WIRING HARNESSES for Volvo 960
Lots of
Volvo engine harnesses are suffering as
they get older. This is not really unique to the
960. The 960 was made from 1991 to 1998
(called as the S90 or V90 in later years) and parts of
this harness are deteriorating after
prolonged exposure to high heat. If you
inspect your 960 engine wiring harness and
see discolored connectors like this below, then
I'm sorry to say the days are numbered for
your harness. When new, those two
bullet inserts are clear silicone. This is the last stage before they begin crumbling apart.
  If you keep looking, you'll find more this problems in other areas. The ultimate problem for these terminals is they become so deteriorated and brittle that they fall apart. This of course brings connectivity problems. You're car begins to misbehave and your nightmare begins.   |
| New Replacement
Full Engine Wire Harness. PN 9128642, 1994 960 (auto transmission). with EGR Temp Sensor. May also fit earlier years, but needs to be verified. Designated replacement for alternate PNs: 9130022, 9130428, 6849711, 6849712. |
|
| HARNESS DETAILS An enormous effort has gone into the design and production of this harness. The cheap, brittle convoluted plastic harness sleeve tubing has been replaced with nice looking vinyl sleeve tubing. A detailed INSTALLATION GUIDE showing installation of your USED 53-pole connector and the destinations of ALL wires may be seen here: INSTALLATION GUIDE Harness9128642 94 960.pdf (3.9 mb PDF) CLICK PHOTO FOR LARGER IMAGE  |
|
|
|
| First, look for your harness PART NUMBER. It
can be found on your engine harness on a printed label
(BELOW PHOTO) attached to a hard plastic channel conduit near the
main ECU connector. This one pictured is PN
9128642 and this will be the most common PN found for this harness.
This harness will also replace a harness with part numbers: 9130022,
9130428, 6849711, or 6849712. If you have found a different part number please email and we'll see what we can find. This particular harness has one connector for an EGR temperature sensor. There's only ONE connector for EGR, which means the difference between an EGR harness and a non-EGR harness is just ONE connector. So if you have a similar 960 without EGR, then your harness may be the same (or very close) except for that one EGR connector, which may be left unplugged. You can EMAIL me anytime to discuss this. CONTACT |
|
|
Also you should have a look at the large white plastic wire connector under your hood. Early 960s will have one that looks like this PHOTO BELOW, which is usually found in models up to 1995 (1995 was a transition year). It's under a BLACK PLASTIC COVER under the hood. If you see a SECOND smaller connector next to this connector, LOOK HERE to see if you might have a later 960 harness. 
Please contact me with questions: CONTACT |
|
This means that the customer (YOU) must have or be able to supply these parts from your old harness. PART #1: This large 53-pole
connector is at the head of this harness (shown below). It
is no longer available as a new part. So the only option is
a USED
connector shell, such as the one that is in your car now.
If you're interested in having this connector
installed by me on a new harness, you will need to send a used connector. Or you may
install your connector on a new harness. Full instructions are
provided.
Please read the instructions for removing and installing a used connector. Or please email for more info. If you have access to more of these connectors and can supply some to help out other 960 owners, please contact me. CONTACT |
|
|
PART #2: This hard plastic
conduit channel shown here BELOW is no longer
available new. You may re-use the same channel
conduit from your car. There is NO need to send us one. This part is made to split apart, so it can be removed from your old harness and reinstalled on the
new harness when you complete your installation.
This conduit is secured to the harness using a nylon zip-tie, which can be seen in this photo.
Until they become NLA, Your new harness will come with all other channel conduits (as shown in above harness photos).  |
|
| If you decide to send a used 53-pole connector:
INSTRUCTIONS FOR SUBMITTING A USED MULTI-PIN
CONNECTOR
The large
53-pole connector is found under the hood under a
BLACK PLASTIC COVER shown here.
|
|
|
When
submitting a used connector, it should be sent as shown in this photo, with all wires cut in
a convenient place as shown here.
Please don't attempt to remove terminals or disassemble the connector. Contact me for more information: CONTACT  If you need instructions or the complete wire color order for this connector, see the INSTALLATION GUIDE above. |
|
| ORDER HERE: Harness PN 9128642. ONE IN STOCK. This harness is normally not kept in stock due to low demand. If it's not in stock, it may be ordered with a build/delivery time of about four weeks. CAUTION: There are a number of known part numbers for a 960 engine harness. Please DO NOT order this harness if you have not verified you have this PN or this one is compatible. Feel free to email any time. Price: $490.00 plus shipping. Questions or more info: CONTACT
|
| 1995 or 1996-1998 960, S90, V90 ENGINE HARNESSES. NOTED CHANGES.  Beginning in 1995 (960 made after September 1995) Volvo began using the ABOVE pictured relay box in the engine bay. This versions used the large white 55-pole connector (connector #1 in ABOVE photo), which has the bolt going through it. 
The 1996 model also used this same Connector #1, but additionally had another smaller connector, Connector #2 shown above. CONNECTOR #1 in these photos is NO LONGER AVAILABLE (NLA) as a new part. To create a new harness, a used connector must be supplied by you or installed by you on a new harness. This can be the connector from your car or a donor connector from a parts car. CONNECTOR #2 in this photo above is also NO LONGER AVAILABLE as a new part. Same story. We do not have enough info yet to make this type of harness available, but we are open to giving it a try. It may require more customer input and maybe a donor harness that can be studied. Contact me if you have an interest or questions: CONTACT |
| New Replacement
Full Engine Wire Harness. PN 9128165, 1995 960 (with auto transmission) with EGR Temp Sensor. Price: $490.00 plus shipping. Contact me if you have an interest or questions: CONTACT HARNESS DETAILS An enormous effort has gone into the design and production of this harness. The cheap, brittle convoluted plastic harness sleeve tubing has been replaced with nice looking vinyl sleeve tubing. A detailed INSTALLATION GUIDE showing installation of your USED 55-pole connector and the destinations of ALL wires may be seen here: INSTALLATION GUIDE Harness9128165 95 960.pdf (5.2 mb PDF) CLICK PHOTO FOR LARGER IMAGE . 
You can EMAIL me anytime to discuss. CONTACT  
This means that the customer (YOU) must have or be able to supply these two parts from your old harness. PART #1: This large 55-pole connector is at the head of this harness (shown below). It is no longer available as a new part. So the only option is a USED connector housing, such as the one that is in your car now. If you're interested in having this connector installed by me on a new harness, you will need to send a used connector. Or you may install your used connector on a new harness. Full instructions are provided for this.  Please read the instructions for removing and installing a used connector. Or please email for more info. If you have access to more of these connectors and can supply some to help out other 960 owners, please contact me. SENDING A USED 55-POLE CONNECTOR If you will be sending a used connector, it should be sent as intact with all wires cut in a convenient place. Please don't attempt to remove terminals or disassemble the connector. Contact me for more information: CONTACT PART #2: This hard plastic conduit channel shown here BELOW is no longer available new. You may re-use the same channel conduit part from your car. There is NO need to send us one. This part is made to split apart, so it can be removed from your old harness and reinstalled on the new harness when you complete your installation. This conduit is secured to the harness using a nylon zip-tie, which can be seen in this photo. Until they become NLA, Your new harness will come with other channel conduits (as shown in above harness photos). | ||
| ORDER HERE: Harness PN 9128165. Item NOT in stock. This harness is normally not kept in stock due to low demand. it may be ordered with a build/delivery time of about 4 weeks. CAUTION: There are a number of known part numbers for a 960 engine harness. Please DO NOT order this harness if you have not verified you have this PN or this one is compatible. Feel free to email any time. Price: $490.00 plus shipping. Questions or more info: CONTACT
|
| PN 9447669 Main Engine Harness 1996-97 960, S90, V90 with Auto Transmission, no EGR. NOT YET AVAILABLE. Price: $XXX.00 plus shipping. Contact me if you have an interest or questions: CONTACT |
|