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Volvo 960
O N - L I N E   V O L V O   H A R N E S S   S A L E S  A N D   A D V I C E   S I N C E   1 9 9 8


     UPDATED: October 24, 2020                       CONTACT   VIEW CART    
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N A V I G A T E   T H I S   P A G E
Click on a link below.
960 Engine Wiring Harness (6 cyl 1994-95) PN 9128642
COMPLETE ENGINE WIRING HARNESS
If you only need a Coil Repair Harness (click here):
960 (and S90/V90) Coil Repair Harnesses (6 cyl 1992-98)
1996 or Later 960 (or S90-V90)
COMPLETE ENGINE WIRE HARNESS


Main Volvo Harness Page


Volvo 960 Main Engine Wire Harness
Part Number Collection
960/S90/V90, 6-cylinder, 24-valve
960 92 Engine Harness 9130023 or 9130429 (with EGR - California).  
960 92-94
Engine Harness (6849711 old, 6849712 old), newer 9130022 or 9130428 (without EGR).
960 93 Engine Harness
9128642 (with EGR - California). Replaces 9130022, 9130428, 6849711, 6849712.
960 94 Engine Harness 9128642 (with EGR - California).
Replaces 9130022, 9130428, 6849711, 6849712.
960 95 Engine Harness 9128165, 9128167
960 95 Engine Harness (9128866) newer 9442364 (without EGR).
960 95 Engine Harness (9128866) newer 9442365 (without EGR).
960 95 Engine Harness (9128868) newer 9447660 (without EGR).
960 95 Engine Harness 9128248, 9128252, 9128254 (with EGR).
960 95 Engine Harness 9128258 (without EGR)
960 95 Engine Harness 9128873 (with EGR) 4DRS CH -91699, 5DRS CH -33664.
960 95 Engine Harness 9128874 4DRS CH -91699, 5DRS CH -33664.
960 95 Engine Harness 9128877 (with EGR) 4DRS CH -91789, 5DRS CH -33671.
960 95 Engine Harness 9128878 4DRS CH -91789, 5DRS CH -33671.
960 95 Engine Harness 9128879 4DRS CH -91699, 5DRS CH -33664.
960 95 Engine Harness 9128883 (with EGR) 4DRS CH -91699, 5DRS CH -33664.
960 95 Engine Harness 9128884 4DRS CH -91699, 5DRS CH -33664.
960 95 Engine Harness 9128887 4DRS CH -91834, 5DRS CH -33676.
960 95 Engine Harness 9128898, 9130533, 9434004, 9434006 (without EGR).
960 95 Engine Harness 9442421 4DRS CH 91700-115829, 5DRS CH 33665-42546
960 95 Engine Harness 9442422 (with EGR) 4DRS CH 91790-115829, 5DRS CH 33672-42546.
960 95 Engine Harness 9442423 4DRS CH 91790-115829, 5DRS CH 33672-42546.
960 95 Engine Harness 9442424 4DRS CH 91700-115829, 5DRS CH 33665-42546
960 95 Engine Harness 9442425 (with EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546.
960 95 Engine Harness 9442426 4DRS CH 91700-115829, 5DRS CH 33665-42546
960 95 Engine Harness 9442427 4DRS CH 91835-115829, 5DRS CH 33677-42547.
960 95 Engine Harness 9442420 (with EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546.
960/S90/V90, 6-cylinder, 24-valve
960, S90, V90 96+ Engine Harness 9128248, 9128252, 9128254 (with EGR).
960, S90, V90 96+ Engine Harness 9128258 (without EGR)
960, S90, V90 96+ Engine Harness (9128866) newer 9442364 (without EGR).
960, S90, V90 96+ Engine Harness (9128866) newer 9442365 (without EGR).
960, S90, V90 96+ Engine Harness 9128873 (with EGR) 4DRS CH-91699, 5DRS CH -33664.
960, S90, V90 96+ Engine Harness 9128874 4DRS CH -91699, 5DRS CH-33664.
960, S90, V90 96+ Engine Harness 9128877 (with EGR) 4DRS CH -91789, 5DRS CH -33671.
960, S90, V90 96+ Engine Harness 9128878 4DRS CH -91789, 5DRS CH -33671.
960, S90, V90 96+ Engine Harness 9128879 4DRS CH -91699, 5DRS CH-33664.
960, S90, V90 96+ Engine Harness 9128883 (with EGR) 4DRS CH -91699, 5DRS CH -33664.
960, S90, V90 96+ Engine Harness 9128884 4DRS CH -91699, 5DRS CH -33664.
960, S90, V90 96+ Engine Harness 9128887 4DRS CH -91834, 5DRS CH -33676.
960, S90, V90 96+ Engine Harness 9128898, 9130533, 9434004, 9434006 (without EGR).
960, S90, V90 96+ Engine Harness 9442421 4DRS CH 91700-115829, 5DRS CH 33665-42546
960, S90, V90 96+ Engine Harness 9442422 (with EGR) 4DRS CH 91790-115829, 5DRS CH 33672-42546.
960, S90, V90 96+ Engine Harness 9442423 4DRS CH 91790-115829, 5DRS CH 33672-42546.
960, S90, V90 96+ Engine Harness 9442424 4DRS CH 91700-115829, 5DRS CH 33665-42546
960, S90, V90 96+ Engine Harness 9442425 (with EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546.
960, S90, V90 96+ Engine Harness 9442426 4DRS CH 91700-115829, 5DRS CH 33665-42546
960, S90, V90 96+ Engine Harness 9442427 4DRS CH 91835-115829, 5DRS CH 33677-42547.
960, S90, V90 96+ Engine Harness 9442420 (with EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546.
S90, V90 97 Engine Harness 9447659, 9447672
S90, V90 97-98 Engine Harness 9447668, 9447670, 9447674 (with EGR- California).
S90, V90 97-98 Engine Harness 9447659, 9447669, 9447671, 9447675, 9447676
S90, V90 98 Engine Harness 9442171

Please inquire about OTHER 960 harness needs.
Questions or more info
:
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Custom replacement
ENGINE WIRING HARNESSES for Volvo 960
What is WRONG with 960 engine harnesses?

 
Lots of Volvo engine harnesses are suffering as they get older. This is not really unique to the 960. The 960 was made from 1991 to 1998 (as the S90 in later years) and parts of this harness are deteriorating after prolonged exposure to high heat.

<<< If you inspect your 960 engine wiring harness and see discolored connectors like this, then I'm sorry to say the days are numbered for your harness.  When new, those two buullet inserts are clear silicone.


<<< If you keep looking, you'll find more this problems in other areas. 
<<< The ultimate problem for these terminals is they become so deteriorated and brittle that they fall apart. This of course brings connectivity problems. You're car begins to misbehave and your nightmare begins.

New Replacement Full Engine Wire Harness.
PN 9128642, 1994-95 960
with EGR Temp Sensor.

HARNESS DETAILS
CLICK PHOTO FOR LARGER IMAGE

An enormous effort has gone into the design and production of this harness.  The cheap, brittle convoluted plastic harness sleeve tubing has been replaced with nice looking vinyl sleeve tubing.
A complete and detailed installation guide diagram showing the destinations of ALL connections may be seen here:
https://www.davebarton.com/pdf/Harness9128642_94-95 960.pdf (3.3 mb PDF)

How do I know if this harness will fit my 960?
<<< First, look for your harness PART NUMBER. It can be found on your engine harness on a printed label attached to a hard plastic channel conduit near the main ECU connector.  This one is PN 9128642.

This particular harness has one connector for an EGR temperature sensor.  There's only ONE connector for EGR, which means the difference between an EGR harness and a non-EGR harness is evidently very small for a harness like this.

So if you have a similar 960 without EGR, then your harness may be the same (or very close) except for that one EGR connector.

<<< If you have a different part number, please email me.  Also you should have a look at the large white plastic connector under your hood.  Early 960s will have one that looks like this photo to the left, usually found in models up to 1995 (1995 was a transition year).  It's under a BLACK PLASTIC COVER under the hood.

Please contact me with questions about a different part number:
CONTACT
LATE1995 960 or 1996-1998 960, S90-V90 HARNESSES
<<< If you find that you have a larger white connector with a bolt through the middle like this (connector #1 in this photo), then the above harness will not fit your car. I'm working on making this harness available, but it requires customer input. 
This type of large white connector is found in models made after 1995 (1995 was a transition year).  Some models will have connector #1 only.  Connector #2 in this photo may not be present, but the later the car, the stronger the chance that it is present.


Contact me if you need a LATER 960 harness. It's in our future plans:
CONTACT

Special Requirements for Ordering PN 9128642 960 Engine Harness
There are TWO specific parts needed for this harness that we have found to be No Longer Available. 

<<< PART #1: This large 53-pole connector is at the head of this harness.  It is no longer available as a new part.  So the only option is a USED connector shell.  If you're interested in ordering this harness, we will require a used connector from you. 

Please see the below instructions for submitting a used connector.  Please email for more info or if you have questions.  If you have access to more of these connectors, please contact me.
Contact Dave: CONTACT
PART #2 THAT IS NO LONGER AVAILABLE
<<< This hard plastic conduit channel shown here is no longer available new.  You may re-use the same channel conduit from your car, so there will NOT be a need to send us one.  It's made to split apart, so it can be easily removed from your old harness and reinstalled on the new harness before you complete your installation. This conduit is secured using a nylon zip-tie, which is easy to see.

Your new harness will come with all other channel conduits (as shown in above harness photos).

INSTRUCTIONS FOR SUBMITTING A USED MULTI-PIN CONNECTOR
<<< The large 53-pole connector is found under the hood under a BLACK PLASTIC COVER shown here. 

<<<
When submitting a used connector, it should be sent to Dave’s Volvo Page as shown in this photo, with all wires cut in a convenient place as shown here. 

Please don't attempt to remove terminals or disassemble the connector. 
Contact Dave for more information:
CONTACT


PN 9128642: Available to order.
This harnesses is a relatively NEW addition to Dave's Volvo Page.  At this time this harness is not kept in stock due to pretty low demand right now.  It's available to order with a build/delivery time of about four weeks. If there is enough demand for these harnesses in the future, we'll make plans to stock them here for faster service.
Price: $420.00 plus shipping.
Questions or more info: CONTACT

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Use ONLY if shipping is being added separately.

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New Replacement Full Engine Wire Harness.
  1996-98 960 or S90-V90.

<<< This is a photo of a 1996 or later 960 or S90-V90 fuse and relay panel.  This panel may be found under your hood (PHOTO CLICK HERE).

Con
nector #1 in this photo is no longer available as a new part.  To create this harness, a used connector must be supplied by you. This can be the connector from your car or a connector from a parts car.   

Some models will also have Connector #2.  If your car has Connector #2, this also is not available new and must be supplied by you.


Contact me if you need a full engine harness and you would like to discuss having one made:
CONTACT





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