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Volvo 960
O N - L I N E   V O L V O   H A R N E S S   S A L E S  A N D   A D V I C E   S I N C E   1 9 9 8


     UPDATED: August 14, 2021                       CONTACT   VIEW CART    
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N A V I G A T E   T H I S   P A G E
Click on a link below.
960 Engine Wiring Harness (6 cyl 1994-95) PN 9128642
COMPLETE ENGINE WIRING HARNESS
If you only need a Coil Repair Harness (click here):
960 (and S90/V90) Coil Repair Harnesses (6 cyl 1992-98)
1996 or Later 960 (or S90-V90)
COMPLETE ENGINE WIRE HARNESS


Main Volvo Harness Page


Volvo 960 Main Engine Wire Harness
Part Number Collection
I don't have every PN listed. This is just what I have found so far. If you have one of these cars and can help with YOUR engine harness PN or confirm this info, please email and tell me about your car. CONTACT

960, S90, V90, 6-cylinder, 24-valve
960 91 Engine Harness 3523022 (LHD, RHD, no other info).

960 92
Engine Harness 9130023 (with EGR).  
960 92 Engine Harness 9130429 (with EGR).  
960 92-94 Engine Harness (6849711 old, 6849712 old), newer 9130022 or 9130428 (without EGR).

960 92-93 Engine Harness 9128642 (LHD, RHD, auto trans, with EGR). Replaces 9130022, 9130428, 6849711, 6849712.

960 94 Engine Harness 9130429 (with EGR). 4DRS CH -29600. 5DRS CH -11400.
960 94 Engine Harness 9128642 (LHD, RHD, auto trans, with EGR). 1994
4DRS CH 29601-. 5DRS CH 11401-. Replaces 9130022, 9130428, 6849711, 6849712.

960 95 Engine Harness 9128165, (auto trans, no other info).
960 95 Engine Harness 9128167, (manual trans).
960 95 Engine Harness 9128248, (LHD, auto trans, with EGR).
960 95 Engine Harness 9128252, (RHD, auto trans, with EGR).
960 95 Engine Harness 9128254, (LHD, manual trans, with EGR).
960 95 Engine Harness 9434004, (LHD, auto trans, without EGR).
960 95 Engine Harness 9128898, (RHD, auto trans, without EGR).
960 95 Engine Harness 9434006, (RHD, auto trans, without EGR).
960 95 Engine Harness 9128258, (RHD, manual trans, without EGR).

960 95 (late) Engine Harness (9128866) newer 9442364 (without EGR).
960 95 (late) Engine Harness (9128866) newer 9442365 (without EGR).
960 95 (late) Engine Harness (9128868) newer 9447660 (without EGR).

Beginning in 1996, Volvo renamed the 960 in select markets as Volvo S90 (sedan) and V90 (wagon).
960 96 Engine Harness 9128873 (LHD, auto trans, with EGR) 4DRS CH -91699, 5DRS CH -33664.
960 96 Engine Harness 9128874 (LHD, auto trans, without EGR) 4DRS CH -91699, 5DRS CH -33664.
960 96 Engine Harness 9442420 (LHD, auto trans, with EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546.
960 96 Engine Harness 9442421 (LHD, auto trans, without EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546.
960 96 Engine Harness 9442668 S90, V90 (LHD, auto trans, with EGR).
960 96 Engine Harness 9442669 S90, V90, (LHD, auto trans, without EGR).
960 96 Engine Harness 9128877 (LHD, manual trans, with EGR) 4DRS CH -91789, 5DRS CH -33671.
960 96 Engine Harness 9128878 (LHD, manual trans, without EGR) 4DRS CH -91789, 5DRS CH -33671.
960 96 Engine Harness 9128879 (no info) 4DRS CH -91699, 5DRS CH -33664.
960 96 Engine Harness 9442422 (LHD, manual trans, with EGR) 4DRS CH 91790-115829, 5DRS CH 33672-42546.
960 96 Engine Harness 9442423 (LHD, manual trans, without EGR) 4DRS CH 91790-115829, 5DRS CH 33672-42546.

960 96 Engine Harness 9442424 (no info) 4DRS CH 91700-115829, 5DRS CH 33665-42546
960 96 Engine Harness 9442670 S90, V90 (LHD, manual trans, with EGR).
960 96 Engine Harness 9442671 S90, V90 (LHD, manual trans, without EGR).
960 96 Engine Harness 9128883 (RHD, auto trans, with EGR) 4DRS CH -91699, 5DRS CH -33664.
960 96 Engine Harness 9128884 (RHD, auto trans, without EGR) 4DRS CH -91699, 5DRS CH -33664.

960 96 Engine Harness 9442425 (RHD, auto trans, with EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546.
960 96 Engine Harness 9442426 (RHD, auto trans, without EGR) 4DRS CH 91700-115829, 5DRS CH 33665-42546
.
960 96 Engine Harness 9442674 (RHD, auto trans, with EGR).
960 96 Engine Harness 9442675 (RHD, auto trans, without EGR).
960 96 Engine Harness 9128887 (RHD, manual trans) 4DRS CH -91834, 5DRS CH -33676.
960 96 Engine Harness 9442427 (RHD, manual trans) 4DRS CH 91835-115829, 5DRS CH 33677-42547.
960, S90, V90 96 Engine Harness 9128248 (9128890) (LHD, auto and manual trans, with EGR).
960, S90, V90 96 Engine Harness 9128252 (no info, with EGR).
960, S90, V90 96 Engine Harness 9128254 (9128892) (RHD, auto and manual trans, with EGR).
960, S90, V90 96 Engine Harness 9128258 (no info, without EGR)
960, S90, V90 96 Engine Harness (9128866) newer 9442364 (without EGR).
960, S90, V90 96 Engine Harness (9128866) newer 9442365 (without EGR).
960, S90, V90 96 Engine Harness 9128898, 9130533, 9434004, 9434006 (without EGR).

S90, V90 97 Engine Harness 9447672.

S90, V90 97-98 Engine Harness 9447659,
(LHD, auto trans, without EGR).
S90, V90 97-98 Engine Harness 9442668, (LHD, auto trans, with EGR).
S90, V90 97-98 Engine Harness 9447669, (LHD, auto trans, without EGR).
S90, V90 97-98 Engine Harness 9447670, (LHD, manual trans, with EGR).
S90, V90 97-98
Engine Harness 9447671,
(LHD, auto trans, without EGR).
S90, V90 97-98 Engine Harness 9447674, (LHD, manual trans, with EGR).
S90, V90 97-98
Engine Harness 9447675,
(LHD, auto trans, without EGR).
S90, V90 97-98 Engine Harness 9447676, (LHD, auto trans, without EGR).

S90, V90 98
Engine Harness 9442171.

Model production ceased in Feb 1998.

Please inquire about OTHER 960 harness needs.
Questions or more info
:
CONTACT
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Custom replacement
ENGINE WIRING HARNESSES for Volvo 960
What is WRONG with 960 engine harnesses?

  Lots of Volvo engine harnesses are suffering as they get older. This is not really unique to the 960. The 960 was made from 1991 to 1998 (called as the S90 or V90 in later years) and parts of this harness are deteriorating after prolonged exposure to high heat. If you inspect your 960 engine wiring harness and see discolored connectors like this below, then I'm sorry to say the days are numbered for your harness.  When new, those two bullet inserts are clear silicone. This is the last stage before they begin crumbling apart.

 
If you keep looking, you'll find more this problems in other areas.
The ultimate problem for these terminals is they become so deteriorated and brittle that they fall apart. This of course brings connectivity problems. You're car begins to misbehave and your nightmare begins.

New Replacement Full Engine Wire Harness.
PN 9128642, 1992-95 960 (auto transmission)
with EGR Temp Sensor.
Designated replacement for 9130022, 9130428, 6849711, 6849712.


HARNESS DETAILS
An enormous effort has gone into the design and production of this harness.  The cheap, brittle convoluted plastic harness sleeve tubing has been replaced with nice looking vinyl sleeve tubing.
A complete and detailed installation guide diagram showing the destinations of ALL connections may be seen here:
https://www.davebarton.com/pdf/Harness9128642_94-95 960.pdf (3.3 mb PDF)

CLICK PHOTO FOR LARGER IMAGE



How do I know if this harness will fit my 960?
First, look for your harness PART NUMBER. It can be found on your engine harness on a printed label (BELOW PHOTO) attached to a hard plastic channel conduit near the main ECU connector.  This one pictured is PN 9128642.


This particular harness has one connector for an EGR temperature sensor.  There's only ONE connector for EGR, which means the difference between an EGR harness and a non-EGR harness is usually just ONE connector.
So if you have a similar 960 without EGR, then your harness may be the same (or very close) except for that one EGR connector.
You can EMAIL me anytime to discuss this.


If you have a different part number, please email me.  Also you should have a look at the large white plastic connector under your hood.  Early 960s will have one that looks like this PHOTO BELOW, which is usually found in models up to 1995 (1995 was a transition year). 
It's under a BLACK PLASTIC COVER under the hood.



Please contact me with questions:
CONTACT

Special Requirements for Ordering PN 9128642 960 Engine Harness
There are TWO specific parts needed for this 9128642 harness that we have found to be No Longer Available (NLA).  This means that the customer must be able to supply these parts.

PART #1: This large 53-pole connector is at the head of this harness.  It is no longer available as a new part.  So the only option is a USED connector shell.  If you're interested in ordering this harness, we will require a used connector from you. 


Please see the below instructions for submitting a used connector.
  Please email for more info.  If you have access to more of these connectors, please contact me.
CONTACT


PART #2: This hard plastic conduit channel shown here is no longer available (NLA) new.  You may re-use the same channel conduit from your car. There is NO need to send us one.  This part is made to split apart, so it can be removed from your old harness and reinstalled on the new harness when you complete your installation. This conduit is secured to the harness using a nylon zip-tie, which can be seen in this photo.
Until they become NLA, Your new harness will come with all other channel conduits (as shown in above harness photos).



INSTRUCTIONS FOR SUBMITTING A USED MULTI-PIN CONNECTOR
<<< The large 53-pole connector is found under the hood under a BLACK PLASTIC COVER shown here. 

<<< When submitting a used connector, it should be sent as shown in this photo, with all wires cut in a convenient place as shown here. 
Please don't attempt to remove terminals or disassemble the connector.  Contact Dave for more information: CONTACT


Harness PN 9128642: Available to order HERE.
This harness is not kept in stock due to low demand.  It's available to order with a build/delivery time of about four weeks.
Price: $490.00 plus shipping.
Questions or more info: CONTACT

Order Quantity:
Select Shipping Option:  

Separate Shipping for Harness
Use ONLY if shipping is being added separately.

Select Shipping and "Add to Cart"


Separate Shipping if needed:


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. 



LATER 1995 or 1996-1998 960, S90, V90 HARNESSES
Beginning in mid-1995 Volvo began using the below pictured relay box in the engine bay. These later versions use the large white connector (connector #1), which has the bolt through it. 
We are
working on making this type of harness available, but it will probably require more customer input. 

Some later models will ALSO have connector #2 shown in this photo. The later the car, the stronger the chance that connector #2 is present.



Connector #1 in this photo is NO LONGER AVAILABLE (NLA) as a new part. 
To create this harness, a used connector must be supplied by you. This can be the connector from your car or a connector from a parts car. 
 

  Connector #2 in this photo is also NO LONGER AVAILABLE as a new part.

Contact me if you have an interest or questions:
CONTACT


PN 9447669 Main Engine Harness 1996-97 960, S90, V90 with Auto Transmission, no EGR.
This harness uses the above two connectors that are NLA and must be supplied by the customer to be complete.
This harness is not kept in stock due to low demand.  


Price: $530.00 plus shipping.

Available to order with a build/delivery time of about four weeks.

Contact me if you have an interest or questions: CONTACT




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