D A V E ' S   V O L V O   P A G E
Volvo Harness Parts
Plugs, Connectors, Terminals, Solutions.
PAGE 1



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NAVIGATING  THIS  PAGE
Click a Link Below
Engine Harness Page
Coil Harness Repair Kit Page
PAGE 1 (This Page)

Sealed or Water Resistant FUSE HOLDERS


Oxygen Sensor Repair Connectors


EFI Sensor, Injector Connectors and Terminals


Special Chrysler/VW Ignition Plug


VOLVO BULLET Style Sealed Connectors


Volvo 1-Pole Female Bullet Plugs


BULLET WIRE PIGTAILS for above Volvo Plugs


BUTT-SPLICES Wire Crimp Terminals
PAGE 2 (Click here)

58 Series Connectors and Terminals
(for Special Volvo 2-Speed Fan Relay)


2.0 mm Terminals for 240 Instrument Cluster Round Plugs


 .187 inch (4.7 mm) Small Crimp Terminals

  
.250 inch (6.3 mm) Terminals


.250 inch PLUGS for Cube RELAYS


.250 inch 6-Pole FUEL PUMP RELAY Connectors for Volvo

 
.250 inch MALE or FEMALE Connectors


  VOLVO 240 Headlight STEP RELAY Connector Plugs
 
 
 .312 inch Headlight Connector Housings

 
 .312 inch CRIMP TERMINALS for Headlight Connectors

 
 Large Crimp Terminals .375 inch (9.5 mm)

  Overcrimp 
OVERCRIMPS for LARGER Wire on Smaller Terminals

 
3.5 mm Bullet Dash Connectors and Terminals


  BLACK VINYL HARNESS TUBING


  Special Terminal Blocks and Parts

CRIMPING GUIDE and INSTRUCTION PAGE
Adding additional purchase or shipping payment


SEALED FUSE HOLDER  --  Assembled or Unassembled Kit
This waterproof fuse holder uses a standard blade 25 amp fuse (ATO/ATC type).
If your 240 has ever had a dirty or corroded LH fuel injection fuse then a SEALED FUSE HOLDER like this will keep that moisture out. 

The new SEALED FUSE HOLDER will replace the original 240 white fuse holder pictured below.
If you're creative you can mount it like this customer did (photo below right) using a WING NUT for easy inspection.
Volvo 240 Fuse Holder. 


Available in three kit types:
Kit #1:
Kit #1: Fully assembled with 12 gauge wire (as shown above), 36 inch loop wire, with 25A fuse

ORDER HERE:
$12.00
plus shipping.  IN STOCK
KIT #1 Order Quantity: Type:

Comments or Special Requests:

After adding to CART please proceed to shipping options below



Kit #2:
Kit #2: UNASSEMBLED kit that you may assemble and install on your car (25A fuse included).  
This unassembled kit includes the fuse, waterproof housing, cap, and crimp terminal inserts. Use your own 12 or 14 gauge wire (Volvo used 14 gauge originally).  Assembly is easier than you think.

ORDER HERE:
$8.00
plus shipping. 
IN STOCK
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NOTE: These are known as PULL TO SEAT terminals. They are crimped onto the cable AFTER the cable is passed through the connector housing.  Then the cable is pulled back, allowing the terminal the seat and click into place.


Kit #3:
Kit #3: Fully assembled fuse holder installed by ME on a new harness (with new harness purchase only)
(25A fuse included). 


ORDER HERE:
$8.00
when purchased with engine harness. 
IN STOCK
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CRIMPING INSTRUCTION PAGE CLICK HERE


SEALED FUSE HOLDER  --  Big 10 Gauge Wire
This sealed, water-resistant, in-line fuse holder features big 10 gauge wire leads (12 inch wire loop). It uses a standard blade fuse (ATO/ATC type).   If youre installing an electric primary cooling fan or any other high current device and need a large wire fuse holder, then this will do well.  40A fuse included.
Sealed Fuse Holder Kit

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$5.00 each plus shipping.
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Lambda Oxygen Sensor Repair Plug Parts

OPTION 1
Fully assembled Lambda Oxygen Sensor Repair Connector Pigtail

  Fully assembled plug with shielded cable (coaxial). 
The coax cable center goes to the fuel injection ECU. The coax outer shield is grounded at the ECU for Volvos.
Cable length is 60 cm (24 inches).

ORDER HERE:
$15.00 each plus shipping.
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Click for CRIMPING INSTRUCTION PAGE


OPTION 2
Un-assembled Lambda Oxygen Sensor Repair Connector

 This kit requires the use of your own or existing shielded cable.  The two parts are glued together during assembly.  You may use cyanoacrylate (Super Glue) for this assembly.

ORDER HERE:
$10.00 each
plus shipping.
  IN STOCK


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Bosch Style EFI Connector Plugs, Terminals

2-Pole Female EFI Plug Housings
Female EFI Crimp Terminal Inserts
2-Pole MALE EFI Plug Housings
3-Pole Female EFI Plug Housings
MALE EFI Crimp Terminal Inserts
3-Pole Special Distributor Plug Housings

6-Pole Female EFI Plug Housings Blue or Brown EFI Rear Plug Wire SEALS
7-Pole Female EFI Plug Housings Rubber BOOTS Available Separately
Click for CRIMPING INSTRUCTION PAGE

Bosch style Female EFI 2-Pole Plug Housing.
   These sealed connectors are used for Fuel Injectors or Sensors (AKA: EV1 housing).
Connector Housing Only. Terminal inserts NOT included
(terminals are available HERE).

Fuel Injection 2-Pole Plug Fuel Injection 2-Pole Plug
ORDER HERE:
$4.00 each plus shipping.  IN STOCK

Order Quantity: Type:

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This plug is designed to fit the below common EV-1 style fuel injectors or engine sensors:
 



 Full Kit: 2-Pole Female EFI Plug Housing with 2 Terminals and Rubber Boot.
This kit uses EFI Type 1 or Type 2 Terminals (your choice) terminal details HERE.
Volvo engine harnesses made in the 1980s all used rubber boot behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
2-pole Connector with Terminals and Rubber Boot
Choose Type 1 or Type 2 terminals.
Set: $9.00 each
plus shipping.
  IN STOCK


Order Quantity TYPE 1:
Type:


Order Quantity TYPE 2:
Type:

After adding to CART please proceed to shipping options BELOW



 Full Kit: 2-Pole Female EFI Plug Housing with 2 Terminals and Wire Seals.
This kit uses EFI Type 1 Terminals with blue silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boot behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
  EFI Crimp Terminals
ORDER HERE:
2-pole Connector with Type 1 Terminals and Seals
$6.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:

After adding to CART please proceed to shipping options BELOW
 



Full Kit: 2-Pole Female EFI Plug Housing with 2 Terminals and Wire Seals.
This kit uses EFI Type 2 Terminals with brown silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boot behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
 
ORDER HERE:
2-pole Connector with Type 2 Terminals and Seals
$6.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:

After adding to CART please proceed to shipping options BELOW
 

Click for CRIMPING INSTRUCTION PAGE
 

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EFI Type 1 Female Crimp Terminal Inserts.
EFI Type 1 Terminals for any Female EFI Plug Housing on this page.
These terminals fit the above Female EFI plug housing and are typically crimped onto 14-22 gauge wire.  These are also the correct fitting terminals for many other Volvo engine connector plugs, such as the MAF (Mass Air Meter), Throttle Position Sensor and many engine sensors.
EFI Crimp Terminals  EFI Crimp Terminals
  
ORDER HERE:
$0.60 each plus shipping.  IN STOCK

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BULK QUANTITY ORDER:
20 or more for $0.40 each plus shipping.  IN STOCK

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(thinner item for international shipping purposes)
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EFI Type 2 Female Crimp Terminal Inserts.
Later style terminals for any Female EFI Plug Housing on this page.
These terminals fit the above Female EFI plug housing and are typically crimped onto 14-22 gauge wire.  These are also the correct fitting terminals for many other Volvo engine connector plugs, such as the MAF (Mass Air Meter), Throttle Position Sensor and many engine sensors.
    
ORDER HERE:
$0.90 each plus shipping.
  IN STOCK


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  Bosch style MALE 2-pole sealed EFI Plug Housing. 
(AKA: EV1 housing)
Connector Housing Only. Terminal inserts NOT included
(terminals are available HERE).
Fuel Injection Male 2-Pole Plug
ORDER HERE:
$6.00 each plus shipping.  IN STOCK

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  EFI Male Crimp Terminal Insert.
For Male EFI Plug Housings.

These terminals fit the above Male EFI connector plug housing and are typically used with 14-22 gauge wire. 
 
ORDER HERE:
$0.90 each plus shipping.
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Bosch style sealed Female 3-pole EFI type Sensor Connector Plug Housing. 
Housing only. 

Fits Volvo TPS, some Idle Valves, Crank Position Sensor. 
Crimp Terminal Inserts NOT included
(terminals are available HERE)
.

 
ORDER HERE:
$7.00 each plus shipping.
  IN STOCK


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Full Kit: 3-Pole Female EFI Plug Housing with 3 Terminals and Rubber Boot.
This kit uses EFI Type 1 or Type 2 Terminals (your choice).
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that used silicone wire seals shown in the  other connectors nelow.  Both systems work well, so the preference is up to you.
 
ORDER HERE:
3-pole Connector with Terminals and Rubber Boot
Choose Type 1 or Type 2 terminals.
$11.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:


Order Quantity:
Type:

After adding to CART please proceed to shipping options below



Full Kit: 3-Pole Female EFI Plug Housing with 3 Terminals and Wire Seals.
This kit uses EFI Type 1 Terminals with blue silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.

  EFI Crimp Terminals
ORDER HERE:
3-pole Connector with Type 1 Terminals and Seals
$8.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:

After adding to CART please proceed to shipping options below



Full Kit: 3-Pole Female EFI Plug Housing with 3 Terminals and Wire Seals.
This kit uses EFI Type 2 Terminals with brown silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.

 
ORDER HERE:
3-pole Connector with Type 1 Terminals and Seals
$8.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:

After adding to CART please proceed to shipping options below

Click for CRIMPING INSTRUCTION PAGE


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Special Bosch (or Chrysler and VW) sealed Female 3-pole Ignition Distributor Connector Plug Housing. 
Volvo PN 1120240, 1324582.  Bosch PN: 1234485024.
Fits Volvo 240 (1983-1988) and
740 (1985-1989) ignition distributor with Hall sensor and square 3-pole plug. 
Terminals are available HERE
Also fits Volkswagen (VW) ignition distributor Hall sensor (with square 3-pole plug).
Volkswagen PN: 357905327, 052 905327 B00, 443 906 236, or V
443 906 236.
Volvo PN 1324582.  Bosch PN: 1234485024. VW PN: 357905327.  Volvo PN 1324582. Bosch PN: 1234485024. VW PN: 357905327.

ORDER HERE:
$6.00 each plus shipping.
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  This special plug fits these Volvo Hall Sensor type distributors (for LH cars) and similar VW distributors.
 


 Full Kit: 3-Pole Female Ignition Plug Housing with Terminals and Rubber Boot.
This kit uses EFI Type 1 or Type 2 Terminals (your choice).
Volvo engine harnesses made in the 1980s all used rubbers boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.


ORDER HERE:
3-pole Connector with Terminals and Rubber Boot
Choose Type 1 or Type 2 terminals.
$11.00 each
plus shipping.
  IN STOCK


Order Quantity TYPE 1:
Type:


Order Quantity TYPE 2:
Type:

After adding to CART please proceed to shipping options below



Full Kit: 3-Pole Female Ignition Plug Housing with Terminals and Wire Seals.
This kit uses EFI Type 1 Terminals with blue silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
  EFI Crimp Terminals

ORDER HERE:
$8.00 each plus shipping.
  IN STOCK


Order Quantity:
Type:

After adding to CART please proceed to shipping options



Full Kit: 3-Pole Female Ignition Plug Housing with 3 Terminals and Wire Seals.
This kit uses EFI Type 2 Terminals with brown silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
 

ORDER HERE:
$8.00 each plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options

  .


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EFI Type 1 Female Crimp Terminal Insert.
Earlier style terminals for any Female EFI Plug Housings on this page.
These terminals fit the above Female EFI plug housing and are typically crimped onto 14-22 gauge wire.  These are also the correct fitting terminals for many other Volvo engine connector plugs, such as the MAF (Mass Air Meter), Throttle Position Sensor and many engine sensors.
EFI Crimp Terminals  EFI Crimp Terminals
   
ORDER HERE:
$0.90 each plus shipping.
  IN STOCK


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After adding to CART please proceed to shipping options



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Shipping options are also available at bottom of page:
Click Here.




EFI Type 2 Female Crimp Terminal Insert.
Later style terminals for any Female EFI Plug Housing on this page.
These terminals fit the above Female EFI plug housing and are typically crimped onto 14-22 gauge wire.  These are also the correct fitting terminals for many other Volvo engine connector plugs, such as the MAF (Mass Air Meter), Throttle Position Sensor and many engine sensors.
 
ORDER HERE:
$0.90 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options

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Click Here.



 Bosch style sealed female 6-pole EFI plug housing.
Fits Bosch (Volvo) LH 2.0, 2.2 or 2.4 Mass Air Sensor (MAF).

Crimp Terminal Inserts are NOT included (available HERE).


ORDER HERE:
6-pole Connector Housing only $8.00 each plus shipping.
  IN STOCK

Order Quantity:
Type:

After adding to CART please proceed to shipping options below

 This 6-pole connector fits Bosch (Volvo) LH 2.0, 2.2 or 2.4 Mass Air Flow Sensor (MAF) or Bosch 6-pole Ignition Modules.
 



 Full Kit: 6-Pole Female EFI Plug Housing with 6 Terminals and Rubber Boot.
This kit uses EFI Type 1 or Type 2 Terminals (your choice).
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
ORDER HERE:  OUT OF STOCK of  BOOTS
6-pole Connector housing with Terminals and Rubber Boot
Choose Type 1 or Type 2 terminals.
$12.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:

After adding to CART please proceed to shipping options below


 Full Kit: 6-Pole Female EFI Plug Housing with 6 Terminals and Wire Seals.
This kit uses EFI Type 1 Terminals with blue silicone wire seals. 
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
  EFI Crimp Terminals

ORDER HERE:
6-pole Connector Housing with Type 1 Terminals and Blue Seals
$10.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:

After adding to CART please proceed to shipping options below



 Full Kit: 6-Pole Female EFI Plug with 6 Terminals and Wire Seals.
This kit uses EFI Type 2 Terminals with brown silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
 
ORDER HERE:
6-pole Connector Housing with Type 2 Terminals and Brown Seals
$10.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:

After adding to CART please proceed to shipping options below

Click for CRIMPING INSTRUCTION PAGE
 

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Shipping options are also available at bottom of page: Click Here.



Bosch style EFI sealed female 7-pole Connector Plug Housing. 
Fits Volvo LH 2.2 or 2.4 (EZK) Ignition Power Stage Amplifier.
Connector Housing Only. (Terminals are available HERE).
ORDER HERE:
7-pole Connector Housing
 $9.00 each plus shipping.
  IN STOCK

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Type:

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 Fits Volvo LH 2.2 or 2.4 (EZK) Ignition Power Stage Amplifier.





 Full Kit: 7-Pole Female EFI Plug Housing with 7 Terminals and Rubber Boot.
This kit uses EFI Type 1 or Type 2 Terminals (your choice).
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.

  EFI Crimp Terminals
ORDER HERE: OUT OF STOCK of  BOOTS
 
7-pole Connector with Type 1 Terminals and Rubber Boot
$16.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:

After adding to CART please proceed to shipping options below


 Full Kit: 7-Pole Female EFI Plug Housing with 7 Terminals and Wire Seals.
This kit uses EFI Type 1 Terminals with blue silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.

  EFI Crimp Terminals

ORDER HERE:
7-pole Connector with Type 1 Terminals and Blue Seals
$14.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:

After adding to CART please proceed to shipping options below



Full Kit: 7-Pole Female EFI Plug Housing with 7 Terminals and Wire Seals.
This kit uses EFI Type 2 Terminals with brown silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boot behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
 
ORDER HERE:
7-pole Connector with Type 2 Terminals and Brown Seals
$14.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:

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Click for CRIMPING INSTRUCTION PAGE


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Click Here.


WIRE SEALS ONLY
Available Separately

Type 1 (Blue) or Type 2 (Brown) Silicone Wire Terminal Seals for above EFI Connector Housings.
These seals fit into the back of these EFI plug housings and will seal the wire going into the back side from moisture.  Using these seals is a suitable option instead of using a rubber boot. 
 
ORDER HERE: Wire Seals
Blue or Brown Seals:  $0.20 each plus shipping.
  IN STOCK


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RUBBER BOOTS AVAILABLE SEPARATELY
These boots fit into the back of the above 2-pole, 3-pole , 6-pole or 7-pole EFI plug connector housings.

ORDER HERE:
2-Pole Rubber Boot:  $4.00 each plus shipping.  IN STOCK

Order Quantity: Type:

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ORDER HERE:
3-Pole Rubber Boot:  $4.00 each plus shipping.  IN STOCK

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ORDER HERE: OUT OF STOCK
6 or 7-Pole Rubber Boot:  $5.00 each plus shipping.  IN STOCK
Same boot fits both 6 pole or 7 pole connector.

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VOLVO Sealed Connector Plugs and
Bullet Terminal Inserts for Volvo Engine Harnesses

FEMALE BULLET PLUGS
MALE BULLET PLUGS
8-Pole Female Volvo BULLET Plugs
8-Pole MALE Volvo BULLET Plugs
1-Pole Female Volvo BULLET Plugs

2-Pole Female Volvo BULLET Plugs (plug only)
2-Pole MALE Volvo BULLET Plugs
2-Pole Female Volvo BULLET Plug (assembled)
3-Pole Female Volvo BULLET Plugs
3-Pole MALE Volvo BULLET Plugs
4-Pole Female Volvo BULLET Plugs
4-Pole MALE Volvo BULLET Plugs
4-Pole Female Plugs with Pigtails

Single FEMALE BULLET Wire Pigtails
Single MALE BULLET Wire Pigtails


BUTT SPLICE Crimp Terminals
2-Speed Volvo Cooling Fan Relay Connectors and Terminals

 
240 Firewall Loom Repair Guide  -- CLICK HERE (PDF)

A helpful guide for 240 firewall harness loom repairs may be found at the above link. 

OPENING VOLVO SEALED PLUG HOUSINGS
Use a small (micro) screwdriver or a pick to pry the back door open.  It will not require much effort.  When closing, it will snap into place.
 

Genuine Volvo FEMALE 8-pole sealed bullet connector housing.
Commonly found on Volvo engine harnesses. Many older original plugs were gray. This is now black. These are the later type and are slightly different from the early type found on late-1970s or early 1980s Volvos. 
 
This is the housing only below.

These use the below
sealed female bullet terminal inserts for a weatherproof connection: CLICK HERE
ORDER HERE: Connector Housing
$6.00 each plus shipping.
  IN STOCK


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OUT OF STOCK
Genuine Volvo
MALE 8-pole sealed bullet connector housing.

For common Volvo engine harnesses using an 8-pole firewall or fender plug.  Black plastic. These are the later type and are slightly different from the early type found on late-1970s or early 1980s Volvos. 

 
This is the housing only.
These use the below
sealed male bullet terminal inserts for a weatherproof connection: CLICK HERE 
ORDER HERE:
$9.00 each
(connector housing only) plus shipping.
OUT OF STOCK until further notice.  


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Volvo FEMALE 2-pole sealed bullet connector housing.
Housing only WITHOUT wire terminals/pigtails.

 
For common Volvo engine harnesses using a 2-pole female plug for some engine sensors, rear differential speed sensor or sometimes a fender or firewall plug.  These use the below female 3.5 mm sealed bullet terminal inserts for a weatherproof connection. 
This item is the HOUSING ONLY. Housings WITH pigtails are offered below: CLICK HERE.

Also female bullet terminal pigtails are offered separately below: CLICK HERE

These housings are commonly marked STD 7614.31. That's not a part number. That same number appears on SEVERAL DIFFERENT Volvo harness connectors.
ORDER HERE: Connector Housing
$6.00 each plus shipping.  
IN STOCK


Order Quantity: Type:

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FEMALE 2-Pole Plug with Pigtails
Volvo FEMALE 2-pole sealed bullet connector housing.
Connector Housing WITH Wire Pigtails.
For common Volvo engine harnesses using a 2-pole female plug for the following:
Rear differential vehicle speed sensor (VSS).
Some engine sensors.
Some under-hood fender harness plugs or firewall harness plugs.
 



Volvo 740 or 940 Coolant Temp Sender

<<< Volvo 740 or 940 (B230F, B230FT) coolant temperature sender.
Found in 1987 and later 740 or 940.
<<< Volvo 2-Speed Cooling Fan Relay Connector.
Center connector for this fan relay found in Volvo 850 or 900.  More about this relay HERE.
REAR DIFFERENTIAL VEHICLE SPEED SENSOR (VSS)
<<<
If using this plug for a REAR DIFFERENTIAL Sensor, there are a few wire color combos to choose from. The wire size for a sensor is standard small wire (1.0 mm2).
Multi-colored striped wire is not available here, so please choose a solid color.

TYPICAL WIRE COLORS FOUND FOR VSS IN A 240:
240 1987:  1: Brown.  2: Black.
240 1993:  1: Green/White (use GRN).  2: Black.
740 1985 and later:  1: Green/White (use GRN).  2: Brown
.


ORDER HERE:
IN STOCK
 
Female 2-pole Volvo Connector WITH Pigtails (Assembled):

Choose your preferred wire color and size.
Order Quantity:
Select Wire Color #1:
Select Wire Color #2:  
Then Add to Cart >>>

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MALE 2-Pole Plug
Genuine Volvo MALE 2-pole sealed BULLET connector housing.
For common Volvo engine harnesses.  These use the below MALE sealed bullet terminal inserts for a weatherproof connection. 
This is the housing only.
Male bullet terminal insert pigtails are sold separately below: CLICK HERE

ORDER HERE: Connector Housing
$6.00 each plus shipping.
  IN STOCK


Order Quantity: Type:

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Genuine Volvo FEMALE 3-pole sealed bullet connector housing.
For common Volvo engine harnesses using a 3-pole plug for a fender or firewall plug or other device.  These use the below female 3.5 mm bullet terminal inserts for a weatherproof connection.
These have been out of production from Volvo for a few years, but they are still available for a limited time.
This is the housing only. Female bullet terminal insert pigtails are sold separately below: CLICK HERE.
ORDER HERE: Connector Housing
$6.00 each plus shipping.
 
(Sep 2024 OUT OF STOCK. Working on getting more) 


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Genuine Volvo MALE 3-pole sealed bullet connector housing for common Volvo engine harnesses using a 3-pole plug for a fender or firewall plug or other device.  These use the below male bullet terminal inserts for a weatherproof connection.

These have been out of production from Volvo for a few years, but they are still available for a limited time.

This is the housing only. Male bullet terminal insert pigtails are sold separately below: CLICK HERE.
ORDER HERE: Connector Housing
$6.00 each plus shipping.
  IN STOCK


Order Quantity: Type:

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FEMALE
Genuine Volvo FEMALE 4-pole sealed bullet connector housing
This is the housing only.
The female bullet terminal insert pigtails are sold separately below: CLICK HERE.
This is an ORIGINAL VOLVO PART. It's marked STD 7614.31 (NOTE: That number is not a part number. The same number appears on several different Volvo harness connectors).

COMMON USES:
740/940 models: Radio Noise Suppression Relay Plug and Cooling Fan Relay Plug.
240 models: Cooling Fan Relay Plug. 
740/940 using Euro E-Code headlights. See link: turbobricks/installing-ecodes-on-your-940


This plug is commonly used for the Radio Noise Suppression Relay (740, 780, 940) and Auxiliary Cooling Fan Relay (240, 740, 940).
The female wire insert PIGTAILS for this plug are available below:
CLICK HERE.
 

ORDER HERE (Connector Housing):
$8.00 plus shipping.
 
IN STOCK

Order Quantity: Type:

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FEMALE

Genuine Volvo FEMALE 4-pole sealed bullet connector housing
 FULLY ASSEMBLED with WIRE PIGTAILS.
COMMON USES: 740, 780, 940 models: Radio Noise Suppression Relay Plug and also Cooling Fan Relay Plug.
240 models: Cooling Fan Relay Plug. 
IN STOCK
WIRE SIZE INFO: Most colors are standard 1.0 mm˛, which is comparable to approximately AWG 17-18 (18 gauge). If you need a larger wire, some Fat wire colors are available.
Fat Yellow, Fat Red, Fat Black, Fat Blue or Fat Brown: These fatter wires are available in 2.5 mm˛, which is comparable to approximately AWG 13-14 (13-14 gauge).
2.5 mm˛
is the fattest wire size available for these wire pigtails.
For NOISE SUPPRESSION RELAY

ORIGINAL wire colors/sizes are listed here for most typical 740, 780 or 940 NOISE SUPPRESSION RELAYS.
1. Black
1.0 mm˛ standard wire.
2. Green or Blue/Yellow 1.0 mm˛ standard wire.
3. Green/Red or Gray 2.5 mm˛ FAT wire (multi-color wire is not available below).
4. Red 2.5 mm˛ FAT wire.
I don't stock wire with Green/Red stripes, so BLUE or GREEN may be substituted.
For COOLING FAN RELAY

ORIGINAL wire colors/sizes are listed here for a typical 240 COOLING FAN RELAY.
1. Gray
1.0 mm˛ standard wire.
2. Gray 1.0 mm˛ standard wire.
3. Red 2.5 mm˛ FAT wire (multi-color wire is not available below).
4. Red 2.5 mm˛ FAT wire (multi-color wire is not available below).
I don't stock multi-color wire with stripes, another color may be substituted if you have striped wire.
For 940 E-CODE HEADLIGHTS

740/940 using Euro E-Code headlights.
See link: turbobricks/installing-ecodes-on-your-940
Here are some more typical wire color combinations for the Cooling Fan Relay connector.
240 series up to 1993: 1. Gray 1.0 mm; 2. Gray 1.0 mm; 3. Red 2.5 mm; 4. Red 2.5 mm.
 700 series 1987: 1. Black 1.0 mm; 2. Black 1.0 mm; 3. White/Blue 2.5 mm; 4. Yellow/White 2.5 mm.
700 series 1988-90: 1. Yell/Red 1.0 mm; 2. Blue 1.0 mm; 3. Green/Red 2.5 mm; 4. Red 2.5 mm.
WIRE SIZE INFO: Most colors are standard 1.0 mm˛, which is comparable to approximately AWG 17-18 (18 gauge). If you need a larger wire, some Fat wire colors are available.
Fat Yellow, Fat Red, Fat Black, Fat Blue or Fat Brown: These fatter wires are available in 2.5 mm˛, which is comparable to approximately AWG 13-14 (13-14 gauge).
2.5 mm˛
is the fattest wire size available for these pigtails.

 
ORDER HERE
for Assembled Female NOISE SUPPRESSION Connector as Pictured Above.

IN STOCK
Comes with wires in this order.
1. Black 1.0 mm˛ standard wire.
2. Green 1.0 mm˛ standard wire.
3. Blue 2.5 mm˛ FAT wire.
4. Red 2.5 mm˛ FAT wire.

Order Quantity: Type: Wires:
After adding to CART please proceed to SHIPPING options.

 
ORDER HERE if you want to CHOOSE wire colors:
IN STOCK

Female 4-pole Assembled Volvo Connector with Pigtails.
Choose your own wire colors and sizes below.
Order Quantity:
Select Wire Color #1:
Select Wire Color #2:
Select Wire Color #3:
Select Wire Color #4:  
Then Add to Cart >>>
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MALE (NLA)

Genuine Volvo MALE 4-pole sealed bullet connector housing used in some Volvo engine harnesses. This is the MALE opposite of the female 4-pole plug directly above. 

These have been out of production from Volvo for years.
 
This is the HOUSING only. The MALE bullet terminal insert pigtails are sold separately below: CLICK HERE.
ORDER HERE:
OUT OF STOCK 





FEMALE
 

Connector housing not included.
FEMALE BULLET WIRE PIGTAILS: Female bullet wire pigtail inserts for all above Volvo sealed connector plug housings.  Each pigtail comes with approximately 24 inches (60 cm) of wire.  Several wire colors are available.
 
WIRE SIZES: Most wire in your car are standard 1.0 mm˛, which is comparable to approximately AWG 17-18 (18 gauge). If you need a larger wire, the Fatter wire colors below may help.
F
atter wires are available in 2.5 mm˛, which is comparable to approximately AWG 13-14 (13-14 gauge). This is the fattest wire size available for these pigtails connectors.


The M46/M47 transmission REVERSE LIGHT switch is shown below.
If you need proper fitting connectors to fit this switch, then these pigtails will be the perfect fit.

 

LATE 240 HORN CONNECTOR PROBLEMS
The below photos show a 1993 240 horn connector.  This one is failing. The inner female terminal is disintegrating. It can be repaired by replacing the inner terminal with these pigtails. 

700 and 900 TURN SIGNAL CONNECTORS



ORDER HERE: Female Wire Pigtail
Price:  $7.80 each
for standard size 1.0 mm˛ wire in MANY colors.
Price:  $8.80 each for Fatter wire (2.5 mm˛): Fat Yellow, Fat Red, Fat Black, Fat Blue, Fat Brown or Fat Green.

IN STOCK   
Choose your preferred wire color and size.
Order Quantity: Select Color:

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MALE

Connector housing not included
MALE BULLET WIRE PIGTAILS: Male bullet terminal pigtail inserts for all above Volvo sealed connector plug housings.  Each pigtail comes with approximately 24 inches (60 cm) of wire. Several wire colors are available.  (These are inserts with wire only. Pictured connector plug housing NOT included)

WIRE SIZES: Most colors are standard 1.0 mm˛, which is comparable to approximately AWG 17-18 (18 gauge).
If you need a larger wire, you may choose the Fat Yellow, Fat Red, Fat Black, Fat Blue or Fat Brown, which uses 2.5 mm˛  wire, which is comparable to approximately AWG 13-14 (13-14 gauge).  That is the fattest wire size available for these pigtails.
ORDER HERE: Male Wire Pigtail
Price:  $7.80 each
for standard size 1.0 mm˛ wire in MANY colors.
Price:  $8.80 each for Fatter wire (2.5 mm˛): Fat Yellow, Fat Red, Fat Black, Fat Blue or Fat Brown.
IN STOCK
Choose your preferred wire color and size.
Order Quantity: Select Color:

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FEMALE
Comes assembled as pictured. 

Special FEMALE 1-POLE BULLET Sealed Plug Housing with terminal insert and wire pigtail.
Female bullet terminal pigtail with pictured Volvo 1-pole plug housing.
This comes FULLY ASSEMBLED.
 
This housing is an ORIGINAL VOLVO PART.

WIRE SIZES: Most colors are standard 1.0 mm˛ (metric size), which is comparable to approximately AWG 17-18 (18 gauge).
If you need a larger wire, the Fat wire colors below may help.
Fat Yellow, Fat Red, Fat Black or Fat Blue: Fatter wire is also available in 2.5 mm˛ (metric), which is comparable to approximately AWG 13 (13 gauge). That is the fattest wire available for these pigtails.

  <<< If you're looking for the correct sealed connectors for a Volvo (Bosch) fuel pump, then these are the correct connectors.

And if you need this connector for a pump, I strongly recommend the fatter wire, like the
2.5 mm˛ wire offered below, because a fuel pump draws a higher level of amps and the wires going to it are usually pretty long.
<<< If you're looking for the correct sealed connector for this Oil Pressure Sender on 240 or 700/900 model with B230F/FT engines, then this is the correct connector.
<<< These female plugs are used for horns like these typically found in Later 240, 700 and 900 series. These are NOT the only type of horn connections, so look closely at yours. Some cars will still have an older style flat male spade in that hole. And some horns (about 1993) will have a 2-pole sealed plug LIKE SHOWN HERE
<<< If you're looking for the correct Volvo plug to mate with the opposite one like THIS ONE under your hood, this is the correct connector.
ORDER HERE: Female Wire Pigtail with 1-Pole Plug
Price:  $10.80 each
for standard 1.0 mm˛ wire.
Price:  $11.80 each for Fat Yellow, Fat Red, Fat Black, Fat Blue or Fat Brown 2.5 mm˛ wire.
IN STOCK    


Order Quantity: Select wire color/size:

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BUTT SPLICE CRIMP TERMINALS: Insulated butt spices are available for your general wiring needs. 
TWO SIZES: 
RED:    Small for 18 to 22 gauge wire (suitable for above standard wire pigtails with 1.0 mm˛ wire).
BLUE:  Large for 14 to 16 gauge wire (suitable for FAT wire pigtails in this section with 2.5 mm˛ wire).
CRIMPING INSTRUCTION PAGE: CLICK HERE
ORDER HERE:
Price:  $0.21 each
for Small RED.
Price:  $0.24 each for Large BLUE.
IN STOCK
Order Quantity: Select Color:
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SHIPPING IS NEEDED ONLY ONCE FOR AN ORDER.  NOT FOR EACH ITEM.
Additional Shipping Options below if Needed
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SHIPPING IS NEEDED ONLY ONCE FOR AN ORDER.  NOT FOR EACH ITEM.
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