D A V E ' S   V O L V O   P A G E
Volvo Harness Parts
Plugs, Connectors, Terminals, Solutions.



UPDATED: October 16, 2021        CONTACT      SHIPPING    VIEW CART
D  O  M  A  I  N  S
davebarton.com PrancingMoose.com
240Turbo.com
Payments and Policies
New Items
Cool Volvo Products 240 Modes & Fixes
Volvo
                  Stickers Volvo
                  SteeringWheel Labels
Volvo Wire Harnesses Volvo Harness Parts, Terminals, Connectors.
Volvo Prancing Moose Stickers Other Car Stickers Volvo Conversion Harness. Volvo 960 coil harness repairs.
Volvo Underhood, Body and Chassis Sticker and
                  Labels Other Car Stickers 740, 760, 780 Turbo Boost Faces. Volvo Custom Black or White Faces.
240 Black                  Door Vinyl Stripes. Volvo 240 Window Scrapers 740, 940 odometer repair gears and instructions. Volvo 240 Odometer Repair Gears and Instructions.
Wheel Center Cap Overlays. Volvo Group A Racing Articles. Prancing Moose, Volvo R-SPORT Horn Buttons, replica Alpina horn buttons Volvo Relays and Sensors. Volvo Adjustable Voltage Regulators.
Volvo Meet Photos. Electric Fan Diagrams Volvo
                  tropical fan clutches SoCal Area Salvage Yards 240 Hydraulic Clutch Modified 240s
Unleaded Race Fuel at the
                  PUMP
B26FT Stroker
                  Build
Volvo
                  Vacuum Diagrams
Dave's 245
                  Specs Used Volvo Stuff
240 big brakes
R-Sport
                  apparel from Cafe Press
Prancing Moose Apparel from Cafe
                  Press 240 Suspension Mods Favorite Links
 
S E A R C H     D A V E ' S     V O L V O     P A G E S     B E L O W



N A V I G A T I N G    T H I S    P A G E
C l i c k   a   L i n k   B e l o w
Engine Harness Page
Coil Harness Repair Kit Page


Sealed or Water Resistant FUSE HOLDERS


Oxygen Sensor Repair Connectors


EFI Sensor, Injector Connectors and Terminals


VOLVO BULLET Style Sealed Connectors


BULLET WIRE PIGTAILS for above Volvo Plugs


BUTT-SPLICES Wire Crimp Terminals


58 Series Connectors and Terminals
(for Volvo 2-Speed Relays)


2.0 mm Terminals for 240 Instrument Cluster Round Plugs


 .187 inch (4.7 mm) Small Crimp Terminals


.250 inch (6.3 mm) Terminals


.250 inch Standard Cube RELAY Plugs


.250 inch 6-Pole FUEL PUMP RELAY Connectors for Volvo


.250 inch MALE or FEMALE Connectors


  VOLVO 240 Headlight STEP RELAY Connector Plugs


 .312 inch Headlight Connector Housings
 
 .312 inch CRIMP TERMINALS for Headlight Connectors


 Large Crimp Terminals .375 inch (9.5 mm)

 
OVERCRIMPS for LARGER Wire on Smaller Terminals

 
3.5 mm Bullet Dash Connectors and Terminals


  BLACK VINYL HARNESS TUBING


  Special Terminal Blocks and Parts

CRIMPING GUIDE and INSTRUCTION PAGE
Adding additional purchase or shipping payment


Online Payments
SEALED FUSE HOLDER  --  Assembled or Unassembled Kit
This waterproof fuse holder uses a standard blade 25 amp fuse (ATO/ATC type).
If your 240 has ever had a dirty or corroded LH fuel injection fuse then a SEALED FUSE HOLDER like this will keep that moisture out. 

The new SEALED FUSE HOLDER will replace the original 240 white fuse holder pictured below.
If you're creative you can mount it like this customer did (photo below right) using a WING NUT for easy inspection.
Volvo 240 Fuse Holder.


Available in three kit types:
Kit #1:
Fully assembled with 12 gauge wire (as shown above), 36 inch loop wire, with 25A fuse

ORDER HERE:
$12.00
plus shipping.  IN STOCK

KIT #1 Order Quantity: Type:

Comments or Special Requests:

After adding to CART please proceed to shipping options below.


Kit #2:
UNASSEMBLED kit that you may assemble and install on your car (25A fuse included).  
This unassembled kit includes the fuse, waterproof housing, cap, and crimp terminal inserts. Use your own 12 or 14 gauge wire (Volvo used 14 gauge originally).  Assembly is easier than you think.

ORDER HERE:
$8.00
plus shipping. 
IN STOCK

KIT #2 Order Quantity: Type:

Comments or Special Requests:
After adding to CART please proceed to shipping options below.

<<< These are known as PULL TO SEAT terminals. They are crimped onto the cable AFTER the cable is passed through the connector housing.  Then the cable is pulled, allowing the terminal the seat and click into place.


Kit #3:
Fully assembled fuse holder installed by ME on a new harness (with new harness purchase only)
(25A fuse included). 

ORDER HERE:
$8.00
when purchased with engine harness. 
IN STOCK

KIT #3 Order Quantity: Type:

Comments or Special Requests:
After adding to CART please proceed to shipping options BELOW.

S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R

Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :
Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:


Shipping options are also available at bottom of page: Click Here.




CRIMPING INSTRUCTION PAGE CLICK HERE


SEALED FUSE HOLDER  --  Big 10 Gauge Wire
This sealed, water-resistant, in-line fuse holder features big 10 gauge wire leads (12 inch wire loop). It uses a standard blade fuse (ATO/ATC type).   If youre installing an electric primary cooling fan or any other high current device and need a large wire fuse holder, then this will do well.  40A fuse included.
Sealed Fuse Holder Kit

ORDER HERE:
$5.00 each plus shipping.
  IN STOCK


Order Quantity: Type:

Comments or Requests:

After adding to CART please proceed to shipping options BELOW.

S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :
Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.





Lambda Oxygen Sensor Repair Plug Parts

OPTION 1
Fully assembled Lambda Oxygen Sensor Repair Connector Pigtail

  Fully assembled plug with shielded cable (coaxial). 
The coax cable center goes to the fuel injection ECU. The coax outer shield is grounded at the ECU for Volvos.
Cable length is 60 cm (24 inches).

ORDER HERE:
$15.00 each plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options BELOW.


CRIMPING INSTRUCTION PAGE


OPTION 2
Un-assembled Lambda Oxygen Sensor Repair Connector

 This kit requires the use of your own or existing shielded cable.  The two parts are glued together during assembly.  You may use cyanoacrylate (Super Glue) for this assembly.


ORDER HERE:
$10.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options BELOW.

 
S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R

Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :
Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:


Shipping options are also available at bottom of page: Click Here.





Bosch Style EFI Connector Plugs, Terminals

2-Pole Female EFI Plug Housings
Female EFI Crimp Terminal Inserts
2-Pole MALE EFI Plug Housings
3-Pole Female EFI Plug Housings
MALE EFI Crimp Terminal Inserts
3-Pole Special Distributor Plug Housings

6-Pole Female EFI Plug Housings Blue or Brown EFI Rear Plug Wire SEALS
7-Pole Female EFI Plug Housings Rubber BOOTS Available Separately
Genuine Volvo 35-Pole ECU Plug for LH 2.4
CRIMPING INSTRUCTION PAGE

Bosch style Female EFI 2-Pole Plug Housing.
   These sealed connectors are used for Fuel Injectors or Sensors (AKA: EV1 housing).
Connector Housing Only. Terminal inserts NOT included
(terminals are available HERE).

Fuel Injection 2-Pole Plug Fuel Injection 2-Pole Plug
ORDER HERE:
$4.00 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options BELOW.

This plug is designed to fit the below common EV-1 style fuel injectors or engine sensors:
   



 Full Kit: 2-Pole Female EFI Plug Housing with 2 Terminals and Rubber Boot.
This kit uses EFI Type 1 or Type 2 Terminals (your choice).
Volvo engine harnesses made in the 1980s all used rubber boot behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
2-pole Connector with Terminals and Rubber Boot
Choose Type 1 or Type 2 terminals.
$9.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options BELOW.



 Full Kit: 2-Pole Female EFI Plug Housing with 2 Terminals and Wire Seals.
This kit uses EFI Type 1 Terminals with blue silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boot behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
  EFI Crimp Terminals
ORDER HERE:
2-pole Connector with Type 1 Terminals and Seals
$6.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options BELOW.



Full Kit: 2-Pole Female EFI Plug Housing with 2 Terminals and Wire Seals.
This kit uses EFI Type 2 Terminals with brown silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boot behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
 
ORDER HERE:
2-pole Connector with Type 2 Terminals and Seals
$6.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options BELOW.

CRIMPING INSTRUCTION PAGE
 
S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 
Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.




EFI Type 1 Female Crimp Terminal Inserts.
EFI Type 1 Terminals for any Female EFI Plug Housing on this page.
These terminals fit the above Female EFI plug housing and are typically crimped onto 14-22 gauge wire.  These are also the correct fitting terminals for many other Volvo engine connector plugs, such as the MAF (Mass Air Meter), Throttle Position Sensor and many engine sensors.
EFI Crimp Terminals  EFI Crimp Terminals
  
ORDER HERE:
$0.90 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options.
CRIMPING INSTRUCTION PAGE

S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
(thinner item for international shipping purposes)
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.




EFI Type 2 Female Crimp Terminal Inserts.
Later style terminals for any Female EFI Plug Housing on this page.
These terminals fit the above Female EFI plug housing and are typically crimped onto 14-22 gauge wire.  These are also the correct fitting terminals for many other Volvo engine connector plugs, such as the MAF (Mass Air Meter), Throttle Position Sensor and many engine sensors.
    
ORDER HERE:
$0.90 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options.


CRIMPING INSTRUCTION PAGE

S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 
Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



  Bosch style MALE 2-pole sealed EFI Plug Housing. 
(AKA: EV1 housing)
Connector Housing Only. Terminal inserts NOT included
(terminals are available HERE).
Fuel Injection Male 2-Pole Plug
ORDER HERE:
$6.00 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options.
CRIMPING INSTRUCTION PAGE

S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 
Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page:
Click Here.





   
  EFI Male Crimp Terminal Insert.
For Male EFI Plug Housings.

These terminals fit the above Male EFI connector plug housing and are typically used with 14-22 gauge wire. 

ORDER HERE:
$0.90 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options.
CRIMPING INSTRUCTION PAGE

S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 
Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.




Bosch style sealed Female 3-pole EFI type Sensor Connector Plug Housing. 
Housing only. 

Fits Volvo TPS, some Idle Valves, Crank Position Sensor. 
Crimp Terminal Inserts NOT included
(terminals are available HERE)
.


ORDER HERE:
$7.00 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options.



Full Kit: 3-Pole Female EFI Plug Housing with 3 Terminals and Rubber Boot.
This kit uses EFI Type 1 or Type 2 Terminals (your choice).
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that used silicone wire seals shown in the  other connectors nelow.  Both systems work well, so the preference is up to you.


ORDER HERE:
3-pole Connector with Terminals and Rubber Boot
Choose Type 1 or Type 2 terminals.
$11.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.



Full Kit: 3-Pole Female EFI Plug Housing with 3 Terminals and Wire Seals.
This kit uses EFI Type 1 Terminals with blue silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.

  EFI Crimp Terminals
ORDER HERE:
3-pole Connector with Type 1 Terminals and Seals
$8.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.



Full Kit: 3-Pole Female EFI Plug Housing with 3 Terminals and Wire Seals.
This kit uses EFI Type 2 Terminals with brown silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.

 
ORDER HERE:
3-pole Connector with Type 1 Terminals and Seals
$8.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.

CRIMPING INSTRUCTION PAGE

S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 
Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:




Shipping options are also available at bottom of page: Click Here.




  Special Bosch (or Chrysler) sealed Female 3-pole Ignition Distributor Connector Plug Housing. 
Volvo PN 1120240, 1324582.  Bosch PN: 1234485024.
Fits Volvo 240 (1983-1988) and
740 (1985-1989) ignition distributor with Hall sensor and square 3-pole plug. 
Terminals are available HERE
Also fits Volkswagen (VW) ignition distributor Hall sensor (with square 3-pole plug).
Volkswagen PN: 357905327, 052 905327 B00, 443 906 236, or V
443 906 236.
Volvo PN 1324582.  Bosch PN: 1234485024. VW PN: 357905327.  Volvo PN 1324582. Bosch PN: 1234485024. VW PN: 357905327.

ORDER HERE:
$6.00 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options.
  This special plug fits these Volvo Hall Sensor type distributors and similar VW distributors.
 


 Full Kit: 3-Pole Female Ignition Plug Housing with Terminals and Rubber Boot.
This kit uses EFI Type 1 or Type 2 Terminals (your choice).
Volvo engine harnesses made in the 1980s all used rubbers boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.


ORDER HERE:
3-pole Connector with Terminals and Rubber Boot
Choose Type 1 or Type 2 terminals.
$11.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.



Full Kit: 3-Pole Female Ignition Plug Housing with Terminals and Wire Seals.
This kit uses EFI Type 1 Terminals with blue silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
  EFI Crimp Terminals

ORDER HERE:
$8.00 each plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options.



Full Kit: 3-Pole Female Ignition Plug Housing with 3 Terminals and Wire Seals.
This kit uses EFI Type 2 Terminals with brown silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
 

ORDER HERE:
$8.00 each plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options.

  .

S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :
Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:




Shipping options are also available at bottom of page: Click Here.





EFI Type 1 Female Crimp Terminal Insert.
Earlier style terminals for any Female EFI Plug Housings on this page.
These terminals fit the above Female EFI plug housing and are typically crimped onto 14-22 gauge wire.  These are also the correct fitting terminals for many other Volvo engine connector plugs, such as the MAF (Mass Air Meter), Throttle Position Sensor and many engine sensors.
EFI Crimp Terminals  EFI Crimp Terminals
   
ORDER HERE:
$0.90 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options.


S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :
Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page:
Click Here.




EFI Type 2 Female Crimp Terminal Insert.
Later style terminals for any Female EFI Plug Housing on this page.
These terminals fit the above Female EFI plug housing and are typically crimped onto 14-22 gauge wire.  These are also the correct fitting terminals for many other Volvo engine connector plugs, such as the MAF (Mass Air Meter), Throttle Position Sensor and many engine sensors.
 
ORDER HERE:
$0.90 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options.

CRIMPING INSTRUCTION PAGE

S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page:
Click Here.



 Bosch style sealed female 6-pole EFI plug housing.
Fits Bosch (Volvo) LH 2.0, 2.2 or 2.4 Mass Air Sensor (MAF).

Crimp Terminal Inserts are NOT included (available HERE).


ORDER HERE:
6-pole Connector only $8.00 each plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.

 Fits Bosch (Volvo) LH 2.0, 2.2 or 2.4 Mass Air Flow Sensor (MAF).



 Full Kit: 6-Pole Female EFI Plug Housing with 6 Terminals and Rubber Boot.
This kit uses EFI Type 1 or Type 2 Terminals (your choice).
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
ORDER HERE:
6-pole Connector with Terminals and Rubber Boot
Choose Type 1 or Type 2 terminals.
$12.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.


 Full Kit: 6-Pole Female EFI Plug Housing with 6 Terminals and Wire Seals.
This kit uses EFI Type 1 Terminals with blue silicone wire seals. 
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
  EFI Crimp Terminals

ORDER HERE:
6-pole Connector with Type 1 Terminals and Blue Seals
$10.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.



 Full Kit: 6-Pole Female EFI Plug with 6 Terminals and Wire Seals.
This kit uses EFI Type 2 Terminals with brown silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
 
ORDER HERE:
6-pole Connector with Type 2 Terminals and Brown Seals
$10.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.

CRIMPING INSTRUCTION PAGE
 
S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



Bosch style EFI sealed female 7-pole Connector Plug Housing. 
Fits Volvo LH 2.2 or 2.4 (EZK) Ignition Power Stage Amplifier.
Connector Housing Only. (Terminals are available HERE).
ORDER HERE:
7-pole Connector $9.00 each plus shipping.
  IN STOCK

Order Quantity:
Type:
After adding to CART please proceed to shipping options below.

 Fits Volvo LH 2.2 or 2.4 (EZK) Ignition Power Stage Amplifier.





 Full Kit: 7-Pole Female EFI Plug Housing with 7 Terminals and Rubber Boot.
This kit uses EFI Type 1 or Type 2 Terminals (your choice).
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.

  EFI Crimp Terminals
ORDER HERE:
7-pole Connector with Type 1 Terminals and Rubber Boot
$16.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.


 Full Kit: 7-Pole Female EFI Plug Housing with 7 Terminals and Wire Seals.
This kit uses EFI Type 1 Terminals with blue silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boots behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.

  EFI Crimp Terminals

ORDER HERE:
7-pole Connector with Type 1 Terminals and Blue Seals
$14.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.



Full Kit: 7-Pole Female EFI Plug Housing with 7 Terminals and Wire Seals.
This kit uses EFI Type 2 Terminals with brown silicone wire seals.
Volvo engine harnesses made in the 1980s all used rubber boot behind these sealed connectors.  Beginning in the 1990s, the boots began to vanish and they were replaced by connectors that could use silicone wire seals shown in the below connectors.  Both systems work well, so the preference is up to you.
 
ORDER HERE:
7-pole Connector with Type 2 Terminals and Brown Seals
$14.00 each
plus shipping.
  IN STOCK


Order Quantity:
Type:
After adding to CART please proceed to shipping options below.

 
CRIMPING INSTRUCTION PAGE

S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page:
Click Here.


WIRE SEALS ONLY
Available Separately

Type 1 (Blue) or Type 2 (Brown) Silicone Wire Terminal Seals for above EFI Connector Housings.
These seals fit into the back of these EFI plug housings and will seal the wire going into the back side from moisture.  Using these seals is a suitable option instead of using a rubber boot. 
 

ORDER HERE:
Blue or Brown Seals:  $0.20 each plus shipping.
  IN STOCK


Order Quantity: Type:
After adding to CART please proceed to shipping options.


S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



RUBBER BOOTS AVAILABLE SEPARATELY
These boots fit into the back of the above 2-pole, 3-pole , 6-pole or 7-pole EFI plug connector housings.

ORDER HERE:
2-Pole Rubber Boot:  $4.00 each plus shipping.  IN STOCK

Order Quantity: Type:
After adding to CART please proceed to shipping options.

ORDER HERE:
3-Pole Rubber Boot:  $4.00 each plus shipping.  IN STOCK

Order Quantity: Type:
After adding to CART please proceed to shipping options.

ORDER HERE:
6 or 7-Pole Rubber Boot:  $5.00 each plus shipping.  IN STOCK
Same boot fits both 6 pole or 7 pole connector.

Order Quantity: Type:
After adding to CART please proceed to shipping options.


S H I P P I N G   N E E D S   T O   B E   A D D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.




Genuine Volvo 35-Pole ECU Connector for LH 2.4
OUT OF STOCK (NLA). 
PN 966731. NOS part. It has now become NLA from Volvo.
Uses Type 1 or Type 2 EFI FEMALE crimp terminals found above HERE.
   
Sorry, No Longer Available.







VOLVO Sealed Connector Plugs and
Bullet Terminal Inserts for Volvo Engine Harnesses

FEMALE BULLET PLUGS
MALE BULLET PLUGS
8-Pole Female Volvo BULLET Plugs
8-Pole MALE Volvo BULLET Plugs
1-Pole Female Volvo BULLET Plugs

2-Pole Female Volvo BULLET Plugs
2-Pole MALE Volvo BULLET Plugs
3-Pole Female Volvo BULLET Plugs
3-Pole MALE Volvo BULLET Plugs
4-Pole Female Volvo BULLET Plugs
4-Pole MALE Volvo BULLET Plugs
4-Pole Female Plugs with Pigtails

Female BULLET Wire Pigtails
MALE BULLET Wire Pigtails


BUTT SPLICE Crimp Terminals
2-Speed Volvo Cooling Fan Relay Connectors and Terminals


240 Firewall Loom Repair Guide  -- CLICK HERE (PDF)

A helpful guide for 240 firewall harness loom repairs may be found at the above link. 


OPENING VOLVO SEALED PLUG HOUSINGS
Use a small (micro) screwdriver or a pick to pry the back door open.  It will not require much effort.  When closing, it will snap into place.
 


Genuine Volvo FEMALE 8-pole sealed bullet connector housing.
Commonly found on Volvo engine harnesses. Many older original plugs were gray. This is now black. These are the later type and are slightly different from the early type found on late-1970s or early 1980s Volvos. 

This is the housing only.
These use the below
sealed female bullet terminal inserts for a weatherproof connection: CLICK HERE
ORDER HERE:
$6.00 each plus shipping.
  IN STOCK


Order Quantity: Type:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.


Genuine Volvo MALE 8-pole sealed bullet connector housing.
For common Volvo engine harnesses using an 8-pole firewall or fender plug.  Black plastic. These are the later type and are slightly different from the early type found on late-1970s or early 1980s Volvos. 


This is the housing only.
These use the below
sealed male bullet terminal inserts for a weatherproof connection: CLICK HERE 
ORDER HERE:
$6.00 each plus shipping.
  IN STOCK


Order Quantity: Type:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



Volvo FEMALE 2-pole sealed bullet connector housing.
Housing WITHOUT wire terminals/pigtails.


For common Volvo engine harnesses using a 2-pole female plug for some engine sensors, rear differential speed sensor or sometimes a fender or firewall plug.  These use the below female 3.5 mm sealed bullet terminal inserts for a weatherproof connection. 
This item is the HOUSING ONLY. Housings WITH pigtails are offered below: CLICK HERE.

Also female bullet terminal pigtails are offered separately below: CLICK HERE

These housings are commonly marked STD 7614.31. That's not a part number. That same number appears on SEVERAL DIFFERENT Volvo harness connectors.
ORDER HERE:
$5.00 each plus shipping.  
IN STOCK


Order Quantity: Type:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



FEMALE 2-Pole Plug with Pigtails
Volvo FEMALE 2-pole sealed bullet connector housing.
Connector Housing WITH Pigtails.
For common Volvo engine harnesses using a 2-pole female plug for the following:
Rear differential vehicle speed sensor (VSS).
Some engine sensors.
Some under-hood fender harness plugs or firewall harness plugs.
 



REAR DIFFERENTIAL VEHICLE SPEED SENSOR (VSS)
<<<
If using this plug for a REAR DIFFERENTIAL Sensor, there are a few wire color combos to choose from. The wire size for a sensor is standard small wire (1.0 mm2).
Multi-colored striped wire is not available here, so please choose a solid color you like.
TYPICAL WIRE COLORS FOR VSS:
240 1987:  1: Brown.  2: Black.
240 1993:  1: Green/White (use GRN).  2: Black.
740 1985 and later:  1: Green/White (use GRN).  2: Brown
.


ORDER HERE:
IN STOCK
Female 2-pole Volvo Connector WITH Pigtails (Assembled):

Choose your preferred wire color and size.
Order Quantity:
Select Wire Color #1:
Select Wire Color #2:  
Then Add to Cart >>>
After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         USA, Canada or International Shipping:
 

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



MALE 2-Pole Plug
Genuine Volvo MALE 2-pole sealed BULLET connector housing.
For common Volvo engine harnesses.  These use the below MALE sealed bullet terminal inserts for a weatherproof connection. 
This is the housing only.
Male bullet terminal insert pigtails are sold separately below: CLICK HERE

ORDER HERE:
$4.00 each plus shipping.
  IN STOCK


Order Quantity: Type:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R

Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



Genuine Volvo FEMALE 3-pole sealed bullet connector housing.
For common Volvo engine harnesses using a 3-pole plug for a fender or firewall plug or other device.  These use the below female 3.5 mm bullet terminal inserts for a weatherproof connection.
These have been out of production from Volvo for a few years, but they are still available for a limited time.
This is the housing only. Female bullet terminal insert pigtails are sold separately below: CLICK HERE.
ORDER HERE:
$6.00 each plus shipping.
  IN STOCK


Order Quantity: Type:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
 

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



Genuine Volvo MALE 3-pole sealed bullet connector housing for common Volvo engine harnesses using a 3-pole plug for a fender or firewall plug or other device.  These use the below male bullet terminal inserts for a weatherproof connection.

These have been out of production from Volvo for a few years, but they are still available for a limited time.

This is the housing only. Male bullet terminal insert pigtails are sold separately below: CLICK HERE.
ORDER HERE:
$6.00 each plus shipping.
  IN STOCK


Order Quantity: Type:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



FEMALE
Genuine Volvo FEMALE 4-pole sealed bullet connector housing
This is the housing only.
The female bullet terminal insert pigtails are sold separately below: CLICK HERE.
This is an ORIGINAL VOLVO PART. It's marked STD 7614.31 (NOTE: That number is not a part number. The same number appears on several different Volvo harness connectors).

COMMON USES:
740/940 models: Radio Noise Suppression Relay Plug and Cooling Fan Relay Plug.
240 models: Cooling Fan Relay Plug. 


These have been out of production from Volvo for a few years, but they are STILL AVAILABLE for a limited time.

This plug is commonly used for the Radio Noise Suppression Relay (740, 780, 940) and Auxiliary Cooling Fan Relay (240, 740, 940).
The female wire insert PIGTAILS for this plug are available below:
CLICK HERE.

ORDER HERE (Connector Housing):
$8.00 plus shipping.
  IN STOCK


Order Quantity: Type:

After adding to CART please proceed to shipping options.

ORDER HERE (Connector Housing):
2 or more discount: $6.00 each plus shipping.
  IN STOCK


Order Quantity: Type:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.


FEMALE

Genuine Volvo FEMALE 4-pole sealed bullet connector housing
 FULLY ASSEMBLED with WIRE PIGTAILS.
COMMON USES: 740, 780, 940 models: Radio Noise Suppression Relay Plug and also Cooling Fan Relay Plug.
240 models: Cooling Fan Relay Plug. 

WIRE SIZE INFO: Most colors are standard 1.0 mm˛, which is comparable to approximately AWG 17-18 (18 gauge). If you need a larger wire, some Fat wire colors are available.
Fat Yellow, Fat Red, Fat Black, Fat Blue or Fat Brown: These fatter wires are available in 2.5 mm˛, which is comparable to approximately AWG 13-14 (13-14 gauge).
2.5 mm˛
is the fattest wire size available for these wire pigtails.
For NOISE SUPPRESSION RELAY

ORIGINAL wire colors/sizes are listed here for most typical 740, 780 or 940 NOISE SUPPRESSION RELAYS.
1. Black
1.0 mm˛ standard wire.
2. Green or Blue/Yellow 1.0 mm˛ standard wire.
3. Green/Red or Gray 2.5 mm˛ FAT wire (multi-color wire is not available below).
4. Red 2.5 mm˛ FAT wire.
I don't stock wire with Green/Red stripes, so BLUE or GREEN may be substituted.
For COOLING FAN RELAY

ORIGINAL wire colors/sizes are listed here for a typical 240 COOLING FAN RELAY.
1. Gray
1.0 mm˛ standard wire.
2. Gray 1.0 mm˛ standard wire.
3. Red 2.5 mm˛ FAT wire (multi-color wire is not available below).
4. Red 2.5 mm˛ FAT wire (multi-color wire is not available below).
I don't stock multi-color wire with stripes, another color may be substituted if you have striped wire.
Here are some more typical wire color combinations for the Cooling Fan Relay connector.
240 series up to 1993: 1. Gray 1.0 mm; 2. Gray 1.0 mm; 3. Red 2.5 mm; 4. Red 2.5 mm.
 700 series 1987: 1. Black 1.0 mm; 2. Black 1.0 mm; 3. White/Blue 2.5 mm; 4. Yellow/White 2.5 mm.
700 series 1988-90: 1. Yell/Red 1.0 mm; 2. Blue 1.0 mm; 3. Green/Red 2.5 mm; 4. Red 2.5 mm.

WIRE SIZE INFO:
Most colors are standard 1.0 mm˛, which is comparable to approximately AWG 17-18 (18 gauge). If you need a larger wire, some Fat wire colors are available.
Fat Yellow, Fat Red, Fat Black, Fat Blue or Fat Brown: These fatter wires are available in 2.5 mm˛, which is comparable to approximately AWG 13-14 (13-14 gauge).
2.5 mm˛
is the fattest wire size available for these pigtails.



ORDER HERE
for Assembled NOISE SUPPRESSION Connector as Pictured Above.

IN STOCK
Comes with wires in this order.
1. Black 1.0 mm˛ standard wire.

2. Green 1.0 mm˛ standard wire.
3. Blue 2.5 mm˛ FAT wire.
4. Red 2.5 mm˛ FAT wire.

Order Quantity: Type: Wires:
After adding to CART please proceed to SHIPPING options.

 
ORDER HERE if you want to CHOOSE wire colors:
IN STOCK

Female 4-pole Assembled Volvo Connector with Pigtails.
Choose your own wire colors and sizes below.
Order Quantity:
Select Wire Color #1:
Select Wire Color #2:
Select Wire Color #3:
Select Wire Color #4:  
Then Add to Cart >>>
After adding to CART please proceed to SHIPPING options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



MALE
Genuine Volvo MALE 4-pole sealed bullet connector housing used in some Volvo engine harnesses. This is the MALE opposite of the female 4-pole plug directly above. 

These have been out of production from Volvo for a few years, but they are still available for a limited time.
 

This is the HOUSING only.
The MALE bullet terminal insert pigtails are sold separately below: CLICK HERE.

ORDER HERE:
$6.00 each plus shipping.
  IN STOCK


Order Quantity: Type:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



FEMALE
 

Connector housing not included.

FEMALE BULLET WIRE PIGTAILS: Female bullet wire pigtail inserts for all above Volvo sealed connector plug housings.  Each pigtail comes with approximately 24 inches (60 cm) of wire.  Several wire colors are available.
 
WIRE SIZES: Most colors are standard 1.0 mm˛, which is comparable to approximately AWG 17-18 (18 gauge). If you need a larger wire, the Fat wire colors below may help.
F
atter wires are available in 2.5 mm˛, which is comparable to approximately AWG 13-14 (13-14 gauge). This is the fattest wire size available for these pigtails.



The M46/M47 transmission REVERSE LIGHT switch is shown below.
If you need proper fitting connectors to fit this switch, then these pigtails will be the perfect fit.

 

LATE 240 HORN CONNECTOR PROBLEMS
The below photos show a 1993 240 horn connector.  This one has failed. The inner female terminal is disintegrating. It can be repaired by replacing the inner terminal with one of these pigtails. 


ORDER HERE:
Price:  $5.80 each
for standard size 1.0 mm˛ wire in MANY colors.
Price:  $6.80 each for Fatter wire (2.5 mm˛): Fat Yellow, Fat Red, Fat Black, Fat Blue, Fat Brown or Fat Green.

IN STOCK   
Choose your preferred wire color and size.
Order Quantity: Select Color:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



MALE

Connector housing not included

MALE BULLET WIRE PIGTAILS: Male bullet terminal pigtail inserts for all above Volvo sealed connector plug housings.  Each pigtail comes with approximately 24 inches (60 cm) of wire. Several wire colors are available.  (These are inserts with wire only. Pictured connector plug housing NOT included)

WIRE SIZES: Most colors are standard 1.0 mm˛, which is comparable to approximately AWG 17-18 (18 gauge).
If you need a larger wire, you may choose the Fat Yellow, Fat Red, Fat Black, Fat Blue or Fat Brown, which uses 2.5 mm˛  wire, which is comparable to approximately AWG 13-14 (13-14 gauge).  That is the fattest wire size available for these pigtails.
ORDER HERE:
Price:  $5.80 each
for standard size 1.0 mm˛ wire in MANY colors.
Price:  $6.80 each for Fatter wire (2.5 mm˛): Fat Yellow, Fat Red, Fat Black, Fat Blue or Fat Brown.
IN STOCK
Choose your preferred wire color and size.
Order Quantity: Select Color:

After adding to CART please proceed to shipping options BELOW.


S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.




BUTT SPLICE CRIMP TERMINALS: Insulated butt spices are available for your general wiring needs. 
TWO SIZES: 
RED:    Small for 18 to 22 gauge wire (suitable for above standard wire pigtails with 1.0 mm˛ wire).
BLUE:  Large for 14 to 16 gauge wire (suitable for FAT wire pigtails in this section with 2.5 mm˛ wire).

CRIMPING INSTRUCTION PAGE: CLICK HERE
ORDER HERE:
Price:  $0.11 each
for Small RED.
Price:  $0.14 each for Large BLUE.
IN STOCK
Order Quantity: Select Color:
After adding to CART please proceed to shipping options BELOW.


S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R


Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



FEMALE


Comes assembled as pictured.

Special FEMALE 1-POLE BULLET Sealed Plug Housing with terminal insert and wire pigtail.
Female bullet terminal pigtail with pictured Volvo 1-pole plug housing.
This comes FULLY ASSEMBLED.
 
Housing is an ORIGINAL VOLVO PART.

WIRE SIZES: Most colors are standard 1.0 mm˛ (metric size), which is comparable to approximately AWG 17-18 (18 gauge).
If you need a larger wire, the Fat wire colors below may help.
Fat Yellow, Fat Red, Fat Black or Fat Blue: Fatter wire is also available in 2.5 mm˛ (metric), which is comparable to approximately AWG 13 (13 gauge). That is the fattest wire available for these pigtails.


  <<< If you're looking for the correct sealed connectors for a Volvo (Bosch) fuel pump, then these are the correct connectors.

And if you need this connector for a pump, I strongly recommend the fatter wire, like the
2.5 mm˛ wire offered below, because a fuel pump draws a higher level of amps and the wires going to it are usually pretty long.
<<< If you're looking for the correct sealed connector for this Oil Pressure Sender on 240 or 700/900 model with B230F/FT engines, then this is the correct connector.
<<< If you're looking for the correct Volvo plug to mate with the opposite one like THIS ONE under your hood, this is the correct connector.


ORDER HERE:
Price:  $8.80 each
for standard 1.0 mm˛ wire.
Price:  $9.80 each for Fat Yellow, Fat Red, Fat Black, Fat Blue or Fat Brown 2.5 mm˛ wire.
IN STOCK    


Order Quantity: Select wire color/size:

After adding to CART please proceed to shipping options BELOW.


S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.






Volvo 2-Speed Cooling Fan Relay Connectors
58 Series Connectors and Terminals
Here are the correct sealed connectors used by Volvo for the Volvo 2-Speed Cooling Fan Relay found in 1990s 850 and 900 series models. These connectors are WEATHER SEALED by an internal o-ring in the relay port and a rear cable seal that is inserted into the back of the connector during assembly.  So if you're making repairs or if you're using a Volvo 2-speed relay on another project, the correct matching connectors can be found below.

2-Pole Female Connector for speed #1 and #2 power output. It uses special 9.5 mm large female terminals.  These special crimp terminals are designed for up to 10 gauge cable.
Terminal amp rating: 40A using 10 or 12 gauge cable.

Cable Seals: For a sealed connector, you should use silicone seals in the connector. BROWN seals or GRAY seals are available.  The seal may be crimped to the terminal at the insulation support tangs.

Rear Cover: The rear cover snaps into place to ensure the connector stays secure (for 2-pole housing only).



1-Pole Female Connector for primary voltage power input. It also uses the same special 9.5 mm large female terminals.  These special crimp terminals are designed for up to 10 gauge cable.
Terminal amp rating: 40A using 10 or 12 gauge cable.

This FEMALE connector is also used in other locations under the hood of 850 and 960 models (main engine harness power connector), where it mates to the same style MALE connector shown below.

Cable Seal: For a sealed connector, you should use a silicone seal in the connector. BROWN seals or GRAY seals are available.  The seal may be crimped to the terminal at the insulation support tangs.


1-Pole MALE Connector.
This connector is NOT
used on a fan relay,
but it's used in
other locations under the hood of 850 and 960 models for the main engine harness power supply.
This connector is featured here because it MATES to the FEMALE connector shown above, which is also used in other models.

The special crimp terminal is designed for up to 10 gauge cable. 
Terminal amp rating:
40A using 10 or 12 gauge cable.

Cable Seal: For a sealed connector, you should use a silicone seal in the connector. The shown BROWN seals or GRAY seals are available.  The seal may be crimped to the terminal at the insulation support tangs.




CRIMPING INSTRUCTION PAGE


58 Series Connectors and Parts

ORDER BELOW

2-Pole Gray Female Connector Housing    IN STOCK
$6.00
Order Quantity: Type:
After adding to CART please proceed to shipping options BELOW.
Rear Cover for 2-Pole Connector Housing    IN STOCK
$3.00
Order Quantity: Type:
After adding to CART please proceed to shipping options BELOW.
1-Pole Black Female Connector Housing    IN STOCK
$6.00
Order Quantity: Type:
After adding to CART please proceed to shipping options BELOW.
Female 9.5 mm Special Crimp Terminal (10 gauge wire)    IN STOCK
$2.60
Order Quantity: Type:
After adding to CART please proceed to shipping options BELOW.
1-Pole Gray MALE Connector Housing    IN STOCK
(NOT USED with Volvo Fan Relay)
$6.00
Order Quantity: Type:
After adding to CART please proceed to shipping options BELOW.
MALE 9.5 mm Special Crimp Terminal (10 gauge wire)    IN STOCK
(NOT USED with Volvo Fan Relay)
$2.00
Order Quantity: Type:
After adding to CART please proceed to shipping options BELOW.
Brown Cable Seal (original Volvo item). 
OUT OF STOCK 

Green Cable Seal (alternate).  IN STOCK
Economical. Closest alternative to original.   
$0.70
Order Quantity: Type:
After adding to CART please proceed to shipping options BELOW.
Brown Cable Seal (alternate)    IN STOCK
$0.70
Order Quantity: Type:

After adding to CART please proceed to shipping options BELOW.




Genuine Volvo FEMALE 2-pole sealed BULLET connector housing.
For this fan relay this connector serves the MIDDLE temperature sensor circuit.  This connector housing uses the below female sealed BULLET pigtail inserts for a weatherproof connection. 

This is an ORIGINAL VOLVO PART, marked STD 7614.31 (That's not a part number. It appears on several different Volvo harness connectors).
2-Pole Gray Female Sealed BULLET Connector Housing.     IN STOCK
$5.00
Order Quantity: Type:
After adding to CART please proceed to shipping options BELOW.
  FEMALE BULLET WIRE PIGTAILS: Female bullet wire pigtail inserts for above Volvo sealed connector plug housing.  Each pigtail comes with approximately 24 inches (60 cm) of wire.
Price:  $5.80 each for standard 1.0 mm˛ wire (approx. 18 AWG).
Price:  $6.80 each for Fat Yellow, Fat Red, Fat Black,Fat Blue, Fat Brown or Fat Green. 2.5 mm˛ wire (approx. 13 AWG).
 
IN STOCK   
Order Quantity: Select Wire Size/Color:

After adding to CART please proceed to shipping options BELOW.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.

 



Special Terminals for 240 Instrument Cluster Round Bullet Plugs

2 .0 mm Female Bullet Terminal for 240 gauge cluster rear round connectors.

Made to go into THESE round connectors.
Round connectors that go HERE.

Price:  $0.55 each
IN STOCK
Order Quantity: Type:
After adding to CART please proceed to SHIPPING options BELOW.

CRIMPING INSTRUCTION PAGE


S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.




Standard Relay Plugs and Terminals

5-Pole Relay Plug
6-Pole Fuel Relay Plug
.250 inch (6.3 mm) Plug Terminals
240 Headlight Step Relay Plugs

  5-Pole Female Standard RELAY PLUG
Fits all standard 4 or 5-pole mini relays. Uses .250 inch (6.3 mm) female locking terminals (offered below).


Click here for tips on removing wire connector inserts from these sockets.

IN STOCK
 $3.00 each, or buy 2 or more for $2.50 each.
CRIMPING INSTRUCTION PAGE

ORDER HERE:
 5-pole Standard Relay Plug ($3.00 ea.):


5-pole Standard Relay Plug (2 or more for $2.50 ea.):

After adding to CART please proceed to SHIPPING BELOW.
  

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



  6-Pole Female RELAY PLUG CONNECTOR HOUSING

Fits all Volvo 6-pole fuel pump relays using this plug. Uses .250 inch (6.3 mm) female locking terminals (offered below).
Correct fuel pump relay plug replacement for all 240 models with fuel injection (all mechanical or electronic fuel injection).

Click here for tips on removing wire connector inserts from these sockets.
IN STOCK

 $4.00 each.
A customer found this damage BELOW when inspecting his 240 fuel pump relay.  This is a common occurrence, but it does not happen because of "too much current" at that connector.  It happens because years of slow corrosion gets introduced. That corrosion slowly causes more resistance, which then causes more heat to build. Ultimately you have a melted connector like this, which eventually fails. 
A good preventative measure is to make sure the connection is clean and tight and apply some anti-corrosive zinc paste: https://www.240turbo.com/fuelpumprelay.html#ox-gard

FUEL PUMP RELAY INFO AND MODS PAGE

CRIMPING INSTRUCTION GUIDE PAGE
IN STOCK
 $4.00 each.

ORDER HERE:
 6-pole Female RELAY PLUG  $4.00:
After adding to CART please proceed to shipping options.




S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.


Genuine Volvo 240 HEADLIGHT STEP RELAY PLUGS
For all Volvo headlight step relays.
Genuine Volvo replacements in case yours are melted, damaged, etc.
Uses .250 inch (6.3 mm) female locking terminals (offered below).



Click here for tips on removing wire connector inserts from these sockets.

CRIMPING INSTRUCTION GUIDE PAGE
Two types: 
3-pole relay plug: $3.00 each In Stock
5-pole relay plug: $3.00 each In Stock
ORDER HERE:
 3-Pole Relay Plug ORDER HERE:

Order Quantity: Type:


5-Pole Relay Plug ORDER HERE:

Order Quantity: Type:


After adding to CART please proceed to shipping options below.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



 .250 inch (6.3 mm) FEMALE terminals.  For all above relay plug housings.
AMP RATING:  28 amps using 4 mm˛ to 6 mm˛   (10-12 AWG) wire.
Two wire sizes available:
    
SMALL: 14-18 gauge wire recommended.   $0.60 each
  
 LARGE: 10-12 gauge wire recommended.   $0.80 each

NOTE: The LARGE terminals will normally accept a maximum of 10 gauge wire, however it is possible to use it with larger 8 gauge cable. 
This is done using a large overcrimp. See pics below.
Overcrimps can be found further below, or CLICK HERE
CRIMPING INSTRUCTION GUIDE PAGE




ORDER Small or Large HERE:  IN STOCK
Order Quantity: Select Size:

Quantity discounts available on orders of 50 or more of either size.
Order Quantity: Select Size:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.




.250 inch (6.3 mm) Plugs and Crimp Terminals
1-Pole .187 inch Female PLUG BLACK
1-Pole .250 inch Female PLUG WHITE
1-Pole .250 inch Female PLUG BLACK
.187 inch Female Crimp Terminals
.250 inch Female Crimp Terminals
Special .250 inch "PIGGYBACK" Terminals for Fuse Panels
.250 inch MALE Crimp Terminals
1-Pole .250 inch MALE PLUG WHITE
1-Pole .250 inch MALE PLUG BLACK
2-Pole .250 inch Female PLUG
2-Pole .250 inch MALE Plug
4-Pole .250 inch Female Plug
4-Pole .250 inch MALE Plug
6-Pole .250 inch Female Plug
6-Pole .250 inch MALE Plug
8-Pole .250 inch Female Plug
8-Pole .250 inch MALE Plug

CRIMPING INSTRUCTION GUIDE PAGE

1-Pole Female Insulator (BLACK) for all .187 inch (4.7 mm) female terminals.
As shown on left, insulator only.
Fits either small or large wire terminal.  $0.35 ea.
Quantity Discount:  20% discount for 10 or more:   $0.28 ea.
Quantity Discount:  30% discount for 20 or more:   $0.24 ea.
Discounts are calculated automatically when you order.
bos0


    ,30e
ORDER HERE: IN STOCK (1-Pole Insulator BLACK for .187 inch FEMALE Terminals) Order Quantity:


S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:







1-Pole Female Insulator (white) for all .250 inch (6.3 mm) female terminals.
As shown on left, insulator only.
Fits either small or large wire terminal.  $0.30 ea.e
Quantity Discount:  20% discount for 10 or more:   $0.24 ea.
Quantity Discount:  30% discount for 20 or more:   $0.21 ea.
Discounts are calulated automatically when you order.
  

ORDER HERE:  IN STOCK (1-Pole Insulator WHITE for all .250 inch FEMALE Terminals) Order Quantity:


S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:




Shipping options also at bottom of page: Click Here.

1-Pole Female Insulator (BLACK) for all .250 inch (6.3 mm) female terminals.
As shown on left, insulator only.
Fits either small or large wire terminal.  $0.60 ea.
Quantity Discount:  20% discount for 10 or more:   $0.48 ea.
Quantity Discount:  30% discount for 20 or more:   $0.42 ea.
Discounts are calculated automatically when you order.
bos0


    ,30e
ORDER HERE:  IN STOCK  (1-Pole Insulator BLACK for all .250 inch FEMALE Terminals) Order Quantity:


S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

To View Cart or Check Out please click below button:




Shipping options are also available at bottom of page: Click Here.

  .187 inch (4.7 mm) female terminals.
Fits 16-20 gauge wire.  $0.35 ea.
Quantity Discount:  20% discount for 10 or more:   $0.28 ea.
Quantity Discount:  30% discount for 20 or more:   $0.24 ea.
Discounts are calculated automatically when you order.
bos0


    ,30e
ORDER HERE: IN STOCK ( .187 inch FEMALE Terminals) Order Quantity:


S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:





CRIMPING INSTRUCTION GUIDE PAGE
 .250 inch (6.3 mm) FEMALE terminals.  For all above relay plug housings.
AMP RATING:  28 amps using 4 mm˛ to 6 mm˛  (10-12 AWG) wire.
Two wire sizes available:
    
SMALL: 14-18 gauge wire recommended.   $0.60 each
  
 LARGE: 10-12 gauge wire recommended.   $0.80 each

NOTE: 
The LARGE terminals will normally accept a maximum of 10 gauge wire, however it is possible to use it with larger 8 gauge cable. 
This is done using a large overcrimp. See pics below.
Overcrimps can be found further below, or CLICK HERE




ORDER Small or Large HERE:  IN STOCK
Order Quantity: Select Size:

Quantity discounts available on orders of 50 or more of either size.
Order Quantity: Select Size:

After adding to CART please proceed to shipping options.

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.



.250 inch (6.3 mm) Special Female Terminal with Male "Piggyback"
SMALL: for 18-22 gauge wire.   $0.30 ea.
LARGE: for 10-16 gauge wire.   $0.35 ea.

(Use LARGE if crimping 2 wires onto one terminal)
<<< Hard to find piggyback terminal. Commonly used to combine circuits on original 240 fuse panel. These can really come in handy and you need to keep some in your toolbox.
More info on 240 Fuse Panels can be found HERE:
https://www.240turbo.com/fusepanel240.html

Piggyback Terminal
ORDER HERE:  IN STOCK
Order Quantity: Type:   SELECT SIZE:
After adding to CART please proceed to shipping options.

 
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:





Shipping options are also available at bottom of page: Click Here.

CRIMPING INSTRUCTION GUIDE PAGE

.250 inch (6.3 mm) male terminal.
Available in TWO wire sizes. 
SMALL: For 14-18 gauge wire.   $0.40 ea.
LARGE: For 10-14 gauge wire.   $0.50 ea.
AMP RATING:  28 amps using 4 mm˛ to 6 mm˛  (10-12 AWG) wire.

   




ORDER HERE:  IN STOCK
Order Quantity: Choose Size:

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:




Shipping options are also available at bottom of page: Click Here.

1-Pole Male Insulator (white) for above .250 inch (6.3 mm) male terminal.
As shown on left, INSULATOR ONLY.  
$0.40 ea.



ORDER HERE:  IN STOCK
Order Quantity: Size:


S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:




Shipping options are also available at bottom of page: Click Here.

1-Pole Male Insulator (BLACK) for above .250 inch (6.3 mm) male terminal.
As shown on left, INSULATOR ONLY.  
$0.40 ea.



    
ORDER HERE:   IN STOCK
Order Quantity: Size:

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.

2-Pole FEMALE Plug Housing for above .250 inch (6.3 mm) female terminal.
Plug housing only.  
$0.80 ea.


ORDER HERE:   IN STOCK
Order Quantity: Size:
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.

2-Pole MALE Plug Housing for above .250 inch (6.3 mm) male terminal.
Plug housing only.
$0.80 ea.



ORDER HERE: IN STOCK
Order Quantity: Size:
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.

4-Pole FEMALE Plug Housing for above .250 inch (6.3 mm) female terminal.
Plug housing only.
$1.40 ea.   



ORDER HERE: IN STOCK
Order Quantity: Size:

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.

4-Pole MALE Plug Housing for above .250 inch (6.3 mm) male terminal.
Plug housing only. 
$1.40 ea.   




ORDER HERE: IN STOCK
Order Quantity: Size:
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.

6-Pole FEMALE Plug Housing for above .250 inch (6.3 mm) female terminal.
Plug housing only. 
$3.00 ea.   



ORDER HERE: IN STOCK
Order Quantity: Size:
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.

6-Pole MALE Plug Housing for above .250 inch (6.3 mm) male terminal.
Plug housing only. 
$3.00 ea.   


ORDER HERE:  IN STOCK
Order Quantity: Size:
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.

8-Pole FEMALE Plug Housing for above .250 inch (6.3 mm) female terminal.
Plug housing only.  
$3.00 ea.     


ORDER HERE:   IN STOCK
Order Quantity: Size:

S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options are also available at bottom of page: Click Here.

8-Pole MALE Plug Housing for above .250 inch (6.3 mm) male terminal.
Plug housing only.  
$3.00 ea. 


ORDER HERE:    IN STOCK
Order Quantity: Size:
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:


Shipping options are also available at bottom of page: Click Here.

Headlight Plugs and Terminals

3-Pole "Flag" Headlight PLUG
.312 inch "Flag" Crimp Terminal
3-Pole Straight PLUG
.312 inch Straight Crimp Terminal (Small)
.312 inch Straight Crimp Terminal (Large)

CRIMPING INSTRUCTION GUIDE PAGE


Headlight Plug Housing (3-poles).
Fits Standard or H1 or H4 type (also 9003).
Uses .312 inch (7.9 mm) FLAG terminals (shown below).

This is a standard (flag) plug for all H1 and H4 headlight bulbs. It uses the .312 inch (7.9 mm) 90 degree (flag) terminal shown below.  Use this plug to repair or build your own new headlight harness.

Detailed information and relay diagrams for building headlight harnesses:
HEADLIGHT PAGE https://www.240turbo.com/headlight.html


$1.50 each,    IN STOCK 

ORDER HERE:

Order Quantity: Type:  
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

To View Cart or Check Out please click below button:
:

Shipping options also at bottom of page: Click Here.


.312 inch (7.9 mm) Female Locking FLAG Terminal for above Headlight Plug.
90 degree (flag) type terminal. Hard to find terminal for wire size 12-16 gauge. 12 gauge will fit if you're careful. It takes a little finesse. No flag terminal of this type will hold larger wire than this one.  It has the correct tab for locking into place in the above flag headlight plug housing.
If you need to use bigger 10 gauge wire for your headlights, I recommend changing to the straight type plug below.

$0.45 each,   IN STOCK  

ORDER HERE:

Order Quantity: Type:  
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

To View Cart or Check Out please click below button:



Shipping options also at bottom of page: Click Here.


Headlight Plug Housing (3-poles).
Fits Standard or H1 or H4 type (also 9003).
Uses .312 inch STRAIGHT female terminals (below).

This is a standard plug for all standard headlights or H1 / H4 headlight bulbs. It uses the .312 inch (7.9 mm) straight terminal shown below.  Use this plug to repair or build your own new headlight harness.
If you want to use big 10 gauge wire for your headlight relay harness, I recommend changing to this straight type plug. Scroll down for more.

Detailed information and relay diagrams for building headlight harnesses:
HEADLIGHT PAGE https://www.240turbo.com/headlight.html




PRICE: $2.40 each.   IN STOCK 

ORDER HERE:

Order Quantity: Type:  
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

To View Cart or Check Out please click below button:



Shipping options also at bottom of page: Click Here.



.312" (7.9 mm) Female Locking Terminal for above STRAIGHT Headlight Plug.
Fits 12-16 AWG wire.

Straight type, hard to find terminal for large wire size 12-16 gauge.  Fits the black headlight plug housing above. Has correct tab for locking into place.
AMP RATING:  28 amps using 4 mm˛ to 6 mm˛   (10-12 AWG) wire.

<<< Do you need to use this terminal with BIGGER 10 GAUGE WIRE to make an ultimate headlight harness?  It can be done using an OVERCRIMP (see photo). OVERCRIMPS are available a bit further below or CLICK HERE.





.312 Female Straight Terminal 12-16 AWG
PRICE:  $0.65 each.   IN STOCK
 
ORDER HERE:

Order Quantity: Type:  
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

To View Cart or Check Out please click below button:



Shipping options also at bottom of page: Click Here.





.312 inch (7.9 mm) Female Locking Terminal for above STRAIGHT Headlight Plug.
Largest Size: Fits 10-12 AWG wire.
AMP RATING:  28 amps using 4 mm˛ to 6 mm˛   (10-12 AWG) wire.
These special larger cable terminals were VERY hard to find.  These fit the black straight headlight plug housing shown (same as above), but these will fits large 10 gauge wire as shown in photo.  There is no other .312 inch headlight terminal that will hold 10 gauge wire. 
FITTING NOTE: This terminal fits this headlight plug, except for ONE PROBLEM:
These terminals lack the locking tab, which "clicks" and locks the terminal into the housing.  Without this locking tab, the terminal could be pulled out the back. I've used these and that will not happen after being plugged in.  If the lack of a locking device bothers you, a solution is to drop a blob of epoxy into the back of the housing as shown in the photo.

Detailed information and relay diagrams for building headlight harnesses:
HEADLIGHT PAGE https://www.240turbo.com/headlight.html





.312 Female Straight Terminal for large 10 Gauge wire
PRICE:  $0.75 each.   IN STOCK


ORDER HERE:

Order Quantity: Type:  
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:


Shipping options also at bottom of page: Click Here.

.375 inch (9.5 mm) Terminals

3-Pole "Flag" Headlight Plug
.312 inch "Flag" Terminal
3-Pole Straight Plug
.312 inch Straight Terminal (Small)
.312 inch Straight Terminal (Large)


CRIMPING INSTRUCTION GUIDE PAGE
375" (9.5 mm) FEMALE Crimp Terminal
Hard to find large terminals for large wire sizes.
TWO Sizes: 10-12 gauge small (terminal on left) or 8-10 gauge large (terminal on right).
AMP RATING:  50 amps using 10 mm˛ (8 AWG) wire.
<<< if needed, you may even use this terminal with up to 6 gauge wire?  Use a large OVERCRIMP to accomplish this.  Overcrimps are available below or CLICK HERE.
<<< This is the correct size terminal to fit the large male spade on a 240 wire junction box (<<< shown on left).  This Volvo junction box originally used the 10-12 gauge wire terminal (size: small).

ORDER HERE:
PRICE: $1.10 each, either size.  IN STOCK 

Order Quantity: Type:  
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options also at bottom of page: Click Here.



.375" (9.5 mm) MALE Crimp Terminal
Hard to find large male terminal for large wire sizes: Fits large 8-12 gauge wire.  Using a .375 inch male and female for high-power connections is a much better choice than more common .250 inch (6.3 mm) terminals.  If you're skeptical about this, have a look at the below comparison photo.  High-power connections using a heavy amp load, such as a BIG primary cooling fan, will eventually overheat a small connection.  That will cause a future failure.  Insulating these can be done with some simple heat-shrink tubing.
AMP RATING:  50 amps using 10 mm˛ (8 AWG) wire.

  If needed, you may even use this terminal with up to 6 gauge wire?  Use a large OVERCRIMP to accomplish this. 
Overcrimps are available below or CLICK HERE.


Comparison photo below of .375" terminals to ordinary .250" terminals.
These large terminals provide substantially more conductor surface area for a high-load connection.

ORDER HERE:
PRICE: $1.20 each   IN STOCK

Order Quantity: Type:  
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options also at bottom of page: Click Here.


Overcrimps for Large Wire


SMALL OVERCRIMP PIC


LARGE OVERCRIMP
OVERCRIMPS for using Oversized Wire on Undersized Terminals
Hard to find open barrel terminal OVERCRIMPS in two sizes: Small and Large. For use when your wire is a bit oversized for the terminal.  In an ideal world, you would simply find a terminal that accepts larger wire. Try that with 8 or 10 GA wire on most available terminals.  Sometimes the fit just isn't good enough.  Adding one of these overcrimps can really be a life saver. 
Overcrimps will not fit FLAG style terminals.
Overcrimp
TWO SIZES:  
<<< SMALL OVERCRIMP
Typically works on terminals that normally allow a MAX of 12 GA wire.  This will allow the use of 10 GA wire instead. 

PRICE: $0.25 ea          IN STOCK

<<< LARGE OVERCRIMP
Typically works on terminals that normally allow a MAX of 8 or 10 GA wire.
This will allow the use of up to 6 to 8 GA wire instead. 

PRICE: $0.50 ea           IN STOCK

 

ORDER HERE:
Order Quantity:       CHOOSE SMALL ($0.25) OR LARGE ($0.50):  

Quantity Discount: 10 or more.   Small: $0.20 each.   Large: $0.40 each.

Order Quantity:       CHOOSE SMALL OR LARGE:  

Quantity Discount: 50 or more.   Small: $0.15 each.   Large: $0.30 each. 
Order Quantity:       CHOOSE SMALL OR LARGE:  
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



OVERCRIMP TECHNICAL SPECS:
Small overcrimp: Brass wall thickness 0.025 inch (0.635 mm).
Length: 0.250 inch (6.35 mm).
Width: 0.220 inch (5.59 mm).
Height: 0.300 inch (7.62 mm). 
Distance between wings: 0.195 inch (4.95 mm).
Large overcrimp:
Brass wall thickness 0.030 inch (0.762 mm).
Length: 0.325 inch (8.25 mm).
Width: 0.345 inch (8.76 mm).
Height: 0.315 inch (8 mm). 
Distance between wings: 0.305 inch (7.75 mm). 

Shipping options also at bottom of page: Click Here.

3.5 mm Bullet DASH Plugs and Terminals (non-sealed).
Typically used for under-dash wiring.

CRIMPING INSTRUCTION PAGE
4-pole Gray MALE Plug Housing
Housing only. Terminals and wire not included. For below 3.5 mm male bullet terminals.
This plug was found in the under dash harness for 1986 and later 240.
$4.00 each.   IN STOCK

  bos0,85e

ORDER HERE:
Order Quantity: Size:



S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:


Shipping options also at bottom of page: Click Here.
3.5 mm MALE Bullet Terminal. Fits above 4-pole Plug Housing
Terminal only. Plug housing not included.
$0.50 each.   
IN STOCK
ORDER HERE:b0.12e
Order Quantity: Size:


S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options also at bottom of page: Click Here.
Insulator for above 3.5 mm MALE Bullet Terminal.
Clear Insulator only. Terminal and wire not included.
$0.30 each.   
IN STOCK  b


os0.12e

ORDER HERE:
Order Quantity: Size:
S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping:
   :

Click HERE if you're interested in learning about the new PRE-PAID Duty program for CANADA Shipping.
To View Cart or Check Out please click below button:



Shipping options also at bottom of page: Click Here.
4-pole Blue FEMALE Plug Housing
Housing only. Terminals not included. For below 3.5 mm female bullet terminals.
This plug was found in the under dash harness for 1986 and later 240.
 $4.00 each.  
IN STOCK    bos0,1

5e


ORDER HERE:
Order Quantity: Size:



S H I P P I N G   I S   N E E D E D   O N L Y   O N E   T I M E   P E R   O R D E R
Shipping Options
Please Select Shipping and click "Add to Cart"
         Choose from USA, Canada or International Shipping: